Custom EPS Foam Products Achieving Success With Proper EPS Mould Design And Manufacturing
Brand Name:PIN SHENG
Certification:ISO9001:2015
Model Number:Customization
Minimum Order Quantity:1
Delivery Time:6-10days
Payment Terms:T/T LC
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Location:
Ningbo Zhejiang China
Address:
Lane 299, Guanghua Road, High-tech Zone, Ningbo City, Zhejiang Province
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Product Details
EPS molds are used to create custom-shaped expanded polystyrene
foam products. The mold design and manufacturing process is crucial for producing
high-quality EPS parts. Here are some key aspects to consider:
Mold Materials:
The mold material must be able to withstand the heat and pressure
of the EPS expansion process.
Mold Cavity Design:
The mold cavity shape directly determines the final product
geometry.
Draft angles, ejection mechanisms, and parting line placement are
critical for part removal and dimensional accuracy.
Multi-cavity molds allow for higher production volumes in a single
cycle.
Bead Fusion:
The EPS beads must properly fuse together within the mold to create
a cohesive, structural part.
Bead size, density, and fusion properties affect the mold design
and expansion process parameters.
Improper bead fusion can lead to weak points or voids in the final
EPS product.
Manufacturability:
Cycle time, demolding, post-processing, and packaging needs must be
considered for efficient, high-volume production.
Mold cooling, heating, and automation features impact the overall
manufacturing process.
Simulation and Prototyping:
CAE (computer-aided engineering) tools are used to model the mold
filling, bead expansion, and part ejection.
| Item | Spec |
| Raw Material | Aluminum alloy |
| Warranty Period | 1 year |
| Application | EPS box |
| Production Cycle | 1-2 Months |
| Mold Test | YES |
| Mold life | 100,000times |
| Dimension | Customization |
| Cavity | Negotiation or Customization |
Custom EPS Foam Products Achieving Success With Proper EPS Mould Design And Manufacturing
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