Cement Rotary Kiln Supporting Roller Forging Parts 45 Steel

cement rotary kiln supporting roller factory and forging parts factory price

​​Product Description
Rotary Kiln Support Roller
Kiln Support Rollers are backed by latest technology and provide desired support to cables and other related products. These support rollers are driven to rotate using friction between roller surface and web. The small friction torque of the roller bearings also allow higher speed operations and helps in avoiding possibilities of slippage due to presence of large air film between roller surface and web.
Features :
Coming with small friction torque of roller bearings
Rollers are close together that decrease pulling tension
Manufactured as per defined industry standards
Can also be custom designed as per client's specific requirements
Durable finish and reliable performance
Rotary Kiln supporting roller:Cemen Rotary Kiln supporting roller and Lime Rotary Kiln supporting roller
We bring forth to our customers Kiln Support Roller for a Rotary Kiln that are designed by our experienced processionals, who hold vast knowledge in this domain. Our professionals uses refractory material that are lined to protect the steel shell and reduce radiation losses.

We are manufacturer and reputed suppliers for the Kiln Support Rollers Assembly for various plants as mentioned below:

Sponge iron plants
50tpd, 100tpd, 200tpd, 300tpd, 350tpd, 500tpd plants for various design consultants in markets, like:
od1700mm x id550 x 880mm
od1800mm x id500 x 1000mm
od1000mm x id320/300 x 560/550mm
od400mm x id160 x 240mm or any customized design.
Cements plants for any capacities
Alumina plants
Phoshphate mines
Kaolin & bentonite plants
Weight: from 3 tons to 200 tons per piece


The supporting roller is the necessary part of the rotary kiln.
We are professional in manufacturing the fittings for large mining machinery. Our supporting tyre and roller is mainly used on large rotary kiln.
Our casting steel piece is mostly lighter than 200 tons. After the ultrasonic flaw detection, our product reaches the second level of the GB standard.

Material:Carbon steel,low alloy steel:ZG20SiMn,ZG50Mn,ZG35SiMn,ZG35CrMo,ZG35SiMnMo,
ZG42CrMo,ZG40Cr,ZG34CrNiMo,ZG40Mn and so on.

Process:Place a pattern in sand to create a mold;
Incorporate a gating system;
Remove the pattern;Fill the mold cavity with molten metal;
Allow the metal to cool;
Break away the sand mold and remove the casting.
Heat treatment.
Chemical composition test,UT/MT test,mechanical property test and so on.
Surface treatment and other requirement from customer.

Standard&certificate:ASTM,BS,NF,DIN,JIS and so on;
ISO 9001:2000;BV,CCS,DNV,NK,RINA,KR and so on.

Weight:from 3 tons to 200 tons per piece

Application:
The products can be widely used in the area of cement mill,rotary kiln,shipbuilding,
metallurgy,mine,sugar mill,powder plant,rail road,engine bed and so on.

We can provide OEM service for cement mill and rotary kiln casting parts,marine steel casting parts,sugar mill machinery parts with carbon steel or low alloy steel.
The casting parts can be supplied as following treatment:
Heat Treatment: Normalized, normalized and tempered,quench and tempered
Machining: Rough machined,semi-finished machined,finished machined

Quality warranty and testing equipment:
Magnetic powder inspection
UT nondestructive test
Dye inspection
Leeb hardness testing equipment
Mechanical property test equipment
Metallographic microscope
Direct-reading spectrometer

Features of our products:
Durable
Excellent tensile strength
Accurate level of tolerance
Good dimensional accuracy
Superb surface finishing
Easy to use and install

Possible defects:

There are no these problems for us.
Uniform wall thickness will ensure uniform cooling and reduce defects.
A thick section, often referred to as a hot spot, causes uneven cooling and can result in shrinkage, porosity, or cracking.

Corners
Round corners to reduce stress concentrations and fracture
Inner radius should be at least the thickness of the walls

Machining allowance
Add 0.0625 - 0.25 in. (0.16 - 0.64 mm) to part dimensions to allow for machining to obtain a smooth surface.

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FAQ

Q: Why we believe in luoyang zhongtai industries co., ltd:

A: 1. More than 30 years experience.

2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts

3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

Q:Delivery time

A: parts lead time 1-2months, machines 2-3months.

Q:Payment terms

A: Accept payment type: T/T, L/C, Western union,Cash.

30% deposit when signed contract. Full payment paid before shipping

Q: Quality warranty?

A: guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q: After sales service?

A: we can supply technical guide for machines running test and parts maintenance if end user needs.

Aftersales service
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS

ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.

Luoyang Zhongtai Industries Co., Ltd. The company was founded in 1981 and finished joint stock reform in 2005. There are eight subsidiaries and it's an independent legal entity with the qualifications of operating import & export trade.

With a garden-like industrial park and modern standard plant covering 80,000 square meters, ZTIC possesses advanced equipments, technologies and detecting methods. After more than 30 years development, the company has developed into a collectivized one with product designing, manufacture, installation and technical services as a whole. The products comprise all the equipments used in mining, cement, metallurgy, construction as well as the related accessories with high power reducer and large-sized castings & forgings, etc.

ZTIC has acquired ISO 9001:2008 Certification of conformity of Management System Certification, Mine Product Safety Authentication, Recognition for BV Mode Ⅱ Survey Scheme in France, Mining Electrical Equipment KY Certification, etc.
The company has also acquired "Fully Quality Management Achievement Award", "Top 50 Enterprises", "Henan Outstanding Innovative Enterprise” and “The Most Powerful Enterprises of Henan" in 2010.

Quality product performance and good reputation, our products have been exported to mnay countries and regions in the world, including: Russia, Serbia, Australia, Mongolia, Indonesia, Bangladesh and other countries, the products are subject to a great welcome and praise.