Steel Frame W1200mm Concrete Block Mold For Pouring

Descripion:

The block mold is a vessel for pouring concrete blocks. The mold consists of the mold frame, side plate (base plate), and clamping arm.

Optional Type:

Features:

The mold frame is formed by structural steel and steel plate, leading to a durable structure and high rotational sensitivity.

Both ends are equipped with an overturn shaft and sealing strip to prevent leakage of slurry.

The side plate is welded by structural steel and steel plate to ensure its high rigidity. In doing so, it is difficult to deform a mold after it has entered the curing autoclave.

The clamping arm includes the pinch roller, arm, and rotating shaft.

Production data:
-shifts/day :3shifts/day(7.5hours effective per shift)
-Cakes/day :122
-Production rate (cycle time) :5.5min/cake
Theoretical capacity :350 m³/day
Basic assumptions
-working days/year :300
-rising time :2hours
-autoclaving cycle : 12 hours (incl. loading/unloading)

Remarks:
The above mentioned theoretical capacity does not include possible production waste, broken material, reduction in net volume, etc.
This capacity is calculated on the basis that above mentioned rising and autoclaving times can be met and is considered at a 100% mould utilisation. These times are very depending on the quality of the raw materials and other conditions which are under the responsibility of the Purchaser. These times might also extend in case of increased future reinforced element production.

Formerly known as Wuxi SANKON Automation Equipment Co., Ltd., Jiangsu SANKON Building Materials Technology Co. is an enterprise specializing in the research and development and production of a complete range of autoclaved aerated concrete (AAC) machines and AAC production lines. Since 2007, we have introduced a number of new types of building materials equipment. We have been actively analyzing cutting-edge technology from all over the world and have formed a professional technology team focused on the development of new and exciting processing equipment.

In July, 2014, Jiangsu SANKON Building Materials Technology Co., Ltd. was officially founded in Chuanjiang Town, Xinbei District, Changzhou City, Jiangsu Province, with a factory covering 44700 square meters. Today, we have more than 200 employees. The AAC machines manufactured by SANKON has been exported to a wide range of countries, like Russia, India, Iran, Saudi Arabia, Malaysia, Indonesia, Thailand, Vietnam, the United Arab Emirates, and more.

Professionalism
SANKON has always focused on the design and production of high efficiency AAC machines, resulting in the accumulation of valuable experience and engineering techniques.

Our technical team is made up of experts with more than 20 years of experience in the AAC industry. They are professionals with expertise in project design, production processes, and detail control. Some of them worked for the China AAC Institute before they came to SANKON, then they focused all of their efforts into the AAC industry.

With this excellent technical team, we are able to offer clients solutions and equipment that meets all relevant production quality requirements, as well as help building materials manufacturers maximize their economic returns.

Autonomous Production
With an annual production capacity of more than 9 thousand tons of equipment and workshops covering about 25 thousand square meters, SANKON is able to autonomously complete machining, painting, assembling, and testing processes. Parts like metal bodies, hydraulic pressure stations, electric control cabinets and so on are all produced by SANKON.

We are able to offer complete sets of equipment for AAC production line. SANKON is also able to precisely control the function and quality of each piece of equipment to meet customer needs.

Continuous Innovation
Based on German technology, we developed the AAC production lines with additional specifications. At the same time, we have been consistently improving our equipment offerings to meet the various needs of customers.

For instance, the blade used in the pouring mixer was updated from a conventional single blade to a cross blade and flow diversion blade, and now the high speed double blade design results in higher stirring efficiency. The driving method is updated from belt drive to variable frequency drive as it is now directly connected. Besides, each connecting piece is fine finished by us.

Currently, SANKON has obtained 19 patents for components applied in our AAC cutter, mold, transfer cart for AAC block pre-curing and batching automatic control system.

Market Prospect
For many years, SANKON has been focusing on the research and development of AAC machines, as well as collaborating with AAC product manufacturers and providing AAC production line solutions to these AAC product manufacturers. We have served hundreds of clients in the building materials industry and have achieved wide praise.

In recent years, we have developed quickly and achieved production value of tens of millions of dollars.