Customized Magnesium Precision Machining Process For Gearboxes
Products
JYH's Machining Magnesium Alloy service is a good choice for high
quality, ISO 9001 certified parts
and We can provide Precise Tolerance with +/- 0.001mm of CNC
Machining Magnesium Alloy Services.
JYH Manufacturing Capabilities
Our facility has CNC machining centers, CNC lathes, CNC
longitudinal lathes, slow-speed wire cutting machines and so on,
providing much manufacturing flexibility. Our engineers select the
ideal equipment for an application based on the geometry, material,
and volume of the part being machined to provide customers with
premium quality parts at the best possible price.
CNC Machined Magnesium Applications
CNC-machined magnesium components are incredibly adaptable, serving
industries like aerospace, automotive, medical, and defense.
JYH ensures detailed magnesium parts with strict tolerances,
essential for numerous applications.
| Aerospace Components | Magnesium's lightweight properties make it ideal for aerospace
parts, reducing the overall weight of aircraft. Components include
gearbox casings, seat frames, and other structural parts. |
| Automotive Parts | In the automotive industry, magnesium is used for parts like
steering wheel columns, housings, and dashboard structures. Its
light weight contributes to fuel efficiency. |
| Medical Equipment | Magnesium alloys are biocompatible, making them suitable for
medical devices like surgical instruments, orthopedic implants, and
equipment housings. |
| Electronics Casings | Magnesium is used in electronic devices such as laptops, cameras,
and smartphones for its electromagnetic interference (EMI)
shielding properties and lightweight nature. | |
| Robotics and Automation | Magnesium parts are used in robotics for their lightweight and high
strength, ensuring efficient movement and durability. |
| Military and Defense | Due to its strength-to-weight ratio, magnesium is used in military
applications like missile and aircraft components, as well as in
equipment housings. |
Magnesium's lightweight properties make it ideal for aerospace
parts, reducing the overall weight of aircraft. Components include
gearbox casings, seat frames, and other structural parts.
Available material
Magnesium’s natural properties, along with the benefits it provides
those using it, make it an attractive option for CNC machining.
| Material Type | Tensile Strength | Elongation | Yield Stress | Density | Maximum Temperature | Tensile Modulus |
| AZ91D | 230MPa | 3.0% | 150MPa | 1.81g/㎤ | 595℃ | 44.8GPa |
| AZ80A | 290MPa | 2.0~5.0% | 179MPa | 1.81g/㎤ | 595℃ | 45Gpa |
| AZ31B | 280MPa | 8% | 160MPa | 1.76g/㎤ | 595℃ | 46GPa |
| ZK61B | 330Mpa | 12% | 178MPa | 1.81g/㎤ | 630℃ | 47GPa |
| AZ61B | 280Mpa | 14% | 165Mpa | 1.81g/㎤ | 653℃ | 45GPa |
| AM60B | 221MPa | 4.0% | 131Mpa | 1.81g/㎤ | 428℃ | 44.8GPa |
Magnesium
Magnesium is lightweight and has excellent castability and high
specific strength, which gives it application in the automotive
industry.
Magnesium has applications in producing engine blocks, gearboxes,
clutch housings, wheels and engine cradles, and oil pans.
Lead time: <10 days
Tolerances: ±0.125mm
Max Part Size: 200 x 80 x 100 cm
PROPERTIES
The chief appeal of magnesium is its weight. Magnesium and its
alloys are as light as plastic, but as tough as metal.
When alloyed, magnesium’s strength-to-weight ratio exceeds all
other structural metals.
This gives the material a tensile strength on par with steel and
aluminum, as well as a low density that’s helpful for
reducing weight — and, in turn, increasing fuel efficiency — in
automobiles.
Magnesium is also very easy to machine compared to other metals.
Sawing, punching, drilling, milling, turning, and
other processes are smoother when using magnesium, and machining
the material requires a significantly lower cutting force and
overall production time than other metals.
Type
| Tolerance |
Linear dimension
| +/- 0.015 mm
+/- 0.002 inch
|
| Hole diameters (not reamed) | +/- 0.015 mm
+/- 0.002 inch
|
| Shaft diameters | +/- 0.015 mm
+/- 0.002 inch
|
| Part size's limit | 850 * 650 *550 mm
39.0 * 23.5 * 23.5 inch |
Quality Inspection
- In addition to our stringent in-process controls, all components
must pass a thorough final inspection.
we have a coordinate measuring machine, salt spray testing
machines, profile projectors and other precision
measuring devices, etc.
- Customers' CAD drawings can be directly imported in the coordinate
measuring machines (CMM) for a
direct comparison to the dimensions that are taken from the
physical part.
- All testing is conducted in a 20 degree Celsius climate-controlled
inspection room and the CMM is calibrated to
GB/T 16857.2-2006 (ISO10360-2:2001) standards. All components and
sub-assemblies are 100% inspected,
identified with a logo if required and a final inspection is
generated pertaining to all the critical dimensions.
Our shipping method
Our payment method
Our workshop
FAQ:
1-Is magnesium hard to machine? - Drilling, milling, turning, and other processes are smoother when
using magnesium, and machining the material requires a
significantly lower cutting force and overall production time than
other metals.
|
2-Can you CNC magnesium? - Magnesium is a lightweight metal with high level of machining
ability that can be CNC machined to create parts with high strength
and excellent corrosion resistance. However, magnesium can be
difficult to machine due to its tendency to ignite or explode if
proper precautions are not taken
|
3-How many machines do you have? - We currently have more than 60 machines: roughly 40+ CNC mills and
30 Injection mold machine,10+ 3D printers. With our long history of
growth, this number is always changing.
|
4-How do I get a quote? - To get a quote for all of our services, simply send us your 3D CAD
model to us. You'll get an interactive quote within hours with free
design feedback. If there are problem areas in the submitted
design,we will provide free design feedback(DFM).
|
5-What types of files do you accept? - We can accept native SolidWorks or ProE files as well as solid 3D
CAD models from other CAD systems output in IGES (.igs), STEP
(.stp), ACIS (.sat) or Parasolid (.x_t or .x_b) format.
|
6-Do you provide First Article of Inspection (FAI) Service? - We can provide FAI as part of the unlimited offer.
|
7-What is payment term does your company can be acceptable? - We can accept T/T (50 prepayment should be paid before start the
production; the 50% remaining payment should be paid after finish
the project).
|
Magnesium Sample Pictures for your reference:
JYH technology, Your Professional CNC Machining Magnesium Alloy
Services Partner!
Automotive Parts
