Factory OEM CNC Magnesium Precision Machining Service For Aerospace
Area Product
JYH's Machining Magnesium Aerospace Area Product service is a good choice for high quality, ISO 9001 certified parts
and We can provide Precise Tolerance with +/- 0.001mm of CNC
Machining Magnesium Alloy Services.
Magnesium is a lightweight metal with high level of machinability
that can be CNC machined to create parts with
high strength and excellent corrosion resistance.
JYH Manufacturing Aerospace Area Product Capabilities
Our facility has CNC machining centers, CNC lathes, CNC
longitudinal lathes, slow-speed wire cutting machines and so on,
providing much manufacturing flexibility. Our engineers select the
ideal equipment for an application based on the geometry, material,
and volume of the part being machined to provide customers with
premium quality parts at the best possible price.
However, magnesium can be difficult to machine due to its tendency
to ignite or explode if proper precautions are not taken.
It provides a hazard for CNC machinists: the chips and dust from
machined magnesium are highly flammable.
We have rich experience in control it well.
Application Range
Car engine accessory bracket, clutch housing, gearbox housing,
instrument panel frame, steering wheel frame, seat frame, valve
body mobile phone,Drone/camera.Magnesium alloy is very suitable for
this kind of product because it is very light.
Available material
Magnesium is lightweight and has excellent castability and high
specific strength, which gives it application in the automotive
industry.
Magnesium has applications in producing engine blocks, gearboxes,
clutch housings, wheels and engine cradles, and oil pans.
Lead time: <10 days
Tolerances: ±0.125mm
Max Part Size: 200 x 80 x 100 cm
Magnesium’s natural properties, along with the benefits it provides
those using it, make it an attractive option for CNC machining.
Material Type | Tensile Strength | Elongation | Yield Stress | Density | Maximum Temperature | Tensile Modulus |
AZ91D | 230MPa | 3.0% | 150MPa | 1.81g/㎤ | 595℃ | 44.8GPa |
AZ80A | 290MPa | 2.0~5.0% | 179MPa | 1.81g/㎤ | 595℃ | 45Gpa |
AZ31B | 280MPa | 8% | 160MPa | 1.76g/㎤ | 595℃ | 46GPa |
ZK61B | 330Mpa | 12% | 178MPa | 1.81g/㎤ | 630℃ | 47GPa |
AZ61B | 280Mpa | 14% | 165Mpa | 1.81g/㎤ | 653℃ | 45GPa |
AM60B | 221MPa | 4.0% | 131Mpa | 1.81g/㎤ | 428℃ | 44.8GPa |
PROPERTIES
The chief appeal of magnesium is its weight. Magnesium and its
alloys are as light as plastic, but as tough as metal.
When alloyed, magnesium’s strength-to-weight ratio exceeds all
other structural metals.
This gives the material a tensile strength on par with steel and
aluminum, as well as a low density that’s helpful for
reducing weight — and, in turn, increasing fuel efficiency — in
automobiles.
Magnesium is also very easy to machine compared to other metals.
Sawing, punching, drilling, milling, turning, and
other processes are smoother when using magnesium, and machining
the material requires a significantly lower cutting force and
overall production time than other metals.
Type
| Tolerance |
Linear dimension
| +/- 0.015 mm +/- 0.002 inch
|
Hole diameters (not reamed) | +/- 0.015 mm +/- 0.002 inch
|
Shaft diameters | +/- 0.015 mm +/- 0.002 inch
|
Part size's limit | 850 * 650 *550 mm 39.0 * 23.5 * 23.5 inch |
Why machine magnesium?
If magnesium can be dangerous, then why machine with it at all?
It’s a fair question, but as long as safety guidelines are
followed, magnesium can be an excellent material choice for CNC
machining.
Magnesium is the lightest structural metal, and it also provides an
excellent surface finish when machined.
That’s partly due to magnesium’s excellent machinability. Magnesium
requires a much lower cutting force than aluminum, which has
numerous benefits for machinists:
- Machining can be carried out quickly
- Chips break cleanly and consistently
- Less power is required
- There is less wear to cutting tools, prolonging their lifespan
Quality Inspection
- In addition to our stringent in-process controls, all components
must pass a thorough final inspection.
we have a coordinate measuring machine, salt spray testing
machines, profile projectors and other precision
measuring devices, etc.
- Customers' CAD drawings can be directly imported in the coordinate
measuring machines (CMM) for a
direct comparison to the dimensions that are taken from the
physical part.
- All testing is conducted in a 20 degree Celsius climate-controlled
inspection room and the CMM is calibrated to
GB/T 16857.2-2006 (ISO10360-2:2001) standards. All components and
sub-assemblies are 100% inspected,
identified with a logo if required and a final inspection is
generated pertaining to all the critical dimensions.
Our shipping method
Our payment method
Our workshop
FAQ:
1-Is magnesium hard to machine? - Drilling, milling, turning, and other processes are smoother when
using magnesium, and machining the material requires a
significantly lower cutting force and overall production time than
other metals.
|
2-Can you CNC magnesium? - Magnesium is a lightweight metal with high level of machining
ability that can be CNC machined to create parts with high strength
and excellent corrosion resistance. However, magnesium can be
difficult to machine due to its tendency to ignite or explode if
proper precautions are not taken
|
3-How many machines do you have? - We currently have more than 60 machines: roughly 40+ CNC mills and
30 Injection mold machine,10+ 3D printers. With our long history of
growth, this number is always changing.
|
4-How do I get a quote? - To get a quote for all of our services, simply send us your 3D CAD
model to us. You'll get an interactive quote within hours with free
design feedback. If there are problem areas in the submitted
design,we will provide free design feedback(DFM).
|
5-What types of files do you accept? - We can accept native SolidWorks or ProE files as well as solid 3D
CAD models from other CAD systems output in IGES (.igs), STEP
(.stp), ACIS (.sat) or Parasolid (.x_t or .x_b) format.
|
6-Do you provide First Article of Inspection (FAI) Service? - We can provide FAI as part of the unlimited offer.
|
7-What is payment term does your company can be acceptable? - We can accept T/T (50 prepayment should be paid before start the
production; the 50% remaining payment should be paid after finish
the project).
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Magnesium Sample Pictures for your reference:
JYH technology, Your Professional CNC Machining Magnesium Alloy
Services Partner!