Customize Hole Design Pellet Mill Dies With High Productivity And Cost Performance

What is the pellet mill dies?

The pellet mill die, also known as the pellet mill ring die or stationary die, is a critical component in a pellet mill that plays a crucial role in the pellet production process. The pellet mill die is a fixed, cylindrical metal ring that is installed in the pellet mill, surrounding the rotating roller shells. The key functions of the pellet mill die include:

Shaping and Compaction:

As the feed material is fed into the pellet mill, it is forced through the small openings or holes in the die by the rotating roller shells.

This process shapes the feed material into the desired pellet form and compacts it to the required density.

Extrusion:

The feed material is extruded through the die holes, which helps to create the cylindrical pellet shape and size.

The die hole size and configuration determine the final dimensions of the produced pellets.

Heat Generation:

As the feed material is forced through the die, friction and mechanical work generate heat, which helps to gelatinize the starches and binders, resulting in a more cohesive pellet structure.

Wear Resistance:

The pellet mill die is subjected to significant abrasive wear due to the constant friction and pressure from the feed material passing through it.

The die is typically made from wear-resistant materials, such as high-chrome cast iron or specialized alloys, to withstand this harsh environment and maintain its shape and dimensional accuracy.

How do you choose a suitable pellet mill accessory supplier?

You brought in a feed production line, it does not mean you need to purchase all the parts from these brands. Pellet mill dies can be designed to be easily removable and interchangeable, allowing operators to quickly switch between dies with different hole sizes, configurations, or materials to produce pellets with varying characteristics, such as diameter, length, and density.

Why not choose a professional accessory supplier?

Professional accessory factory is engaged to produce the pellet mill dies and have more experence and knowlege about the pellet mill dies and they can customize more details than the big brands. But big brands are engaged to produce the whole lines and they can't deeply develope all the small parts same as the accessory factory.

Shanbao Machinery's advantage:

1. Shanbao Machinery has been engaged to produce pellet mill dies over 30 years and has 3 plants for forging and casting, drilling and fine turning. We're the only dies manufacturer who has its own forging and casting factory in China. We can pround to announce we're the most professional manufacturer in the world.

2. We're a experienced team and have many professional technicians, all of whom have more than 30 years of experience in machinery production.

3. We have some professional after-sales team. When you need, we can come to your factory immediately to solve all problems for you.

4. We are not only produce the pellet mill's parts but we also have some patent machines to expand your parts lifespan. To help you reduce your cost per ton

5. Shanbao Machinery will help you customize the hole design and structure for your pellet mill dies according to your feed ingredients, particle size and feed formula to achieve higher throughput.

Shanbao Machinery's Pellet Die Application

We have produced many pellet dies for some famous pellet mills, like: CPM, Buhler, Van Aarsen, Andritz, Idah, Matador, PTN, Muyang,
SZLH, Famsun, HR,...

Support and Services:

Pellet Machine Ring Die offers technical support and service for the product. Our support team is available 24/7 to provide quick and efficient help. We are committed to providing an excellent service experience to ensure that you are getting the full benefit of the product.

Technical Support: Our technical support team is available to answer any questions you may have about the product. We are available by phone, email, or online chat. Whether you need help with installation, troubleshooting, or general product information, our team is ready to assist.

Service: We offer a variety of services to ensure that your Pellet Machine Ring Die is running smoothly and efficiently. Our technicians are trained to provide maintenance and repair services for the product. We also provide training and support to ensure that you are getting the full benefit of the product.

If you have any questions or need any assistance, please don't hesitate to contact us. Our team is here to help you get the most out of your Pellet Machine Ring Die.

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Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.