Strong Fracture Resistance Extruder Flat Die For Feed Machine With Polishing Surface Treatment

Introduction:

Shanbao Machinery, founded in 1989, is a large-scale professional feed machinery fittings manufacturer, that integrates production, sales, and service. The headquarter is located at the new zone of Meishan Industrial Park, Sichuan, China. Covering an area of 40000sq.m with 3 plants for forging and casting, drilling and fine turning. We’re the only dies manufacturer who has its own forging and casting factory in China, it means we can control the quality from the beginning.

We’re a professional feed spare manufacturer and have 15 professional technicians, all of whom have more than 30 years of experience in machinery production.

Flat Die is the key accessory of the extruder to produce aquatic feed, sinking feed, floating feed, suspend feed.

The advantage of Shanbao flat dies:

High-Strength Steel Flat Dies:
Shanbao Machinery's Flat Dies are manufactured using high-strength steel as the raw material, undergoing a special wear-resistant process to achieve a surface hardness of up to HRC 70. The internal hardness can reach HRC 55, providing exceptional toughness and fracture resistance. This makes them ideal for use in high-intensity feed production applications, ensuring prolonged operational life and superior performance.

Versatile Hole Designs:
Shanbao Machinery's Flat Dies offer a diverse range of hole configurations, including long cone, short cone, stepped, and arc designs. This versatility allows users to select the optimal hole structure to suit their specific feed formula and expansion requirements. Whether you need to handle formulas with multi-fiber content, low starch, or less expansion, Shanbao's Flat Dies can be customized to meet your needs.

Precision Machining for Optimal Performance:
Shanbao Machinery utilizes advanced machining centers to ensure their Flat Dies deliver smooth discharging, precise dimensional accuracy, and a high-quality mold hole finish. This attention to detail translates into enhanced feed quality, reduced waste, and improved overall production efficiency for our customers.

Corrosion-Resistant Design:
Shanbao Machinery's Flat Dies are engineered to withstand the harsh operating environments of feed production. The use of high-wear resistance mold steel and the specialized wear-resistant process applied to the high-strength steel components ensures exceptional corrosion resistance, enabling extended service life and reduced maintenance requirements.

Forging and Casting Expertise:
As the only dies manufacturer in China with its own dedicated forging and casting facilities, Shanbao Machinery can maintain strict quality control over the entire production process. This vertical integration allows them to ensure the consistent quality and performance of their Flat Dies, from the raw material selection to the final product.

Experienced Technical Team:
Shanbao Machinery's Flat Dies are designed and produced by a team of 15 highly experienced technicians, each with over 30 years of expertise in machinery manufacturing. This wealth of knowledge and technical prowess is reflected in the superior quality and reliability of their Flat Die products, making them a trusted choice for feed producers across the industry.

Application:

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Exhibition:

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.