1.50mm Aluminum Deep Draw Stamping Prototypes For Appliances

Some information about using aluminum 1100 alloy to make rapid deep draw stamping prototype parts using soft prototype tools.

1. Aluminum 1100 Alloy Properties:
Aluminum 1100 is a pure aluminum alloy with very low alloying content, typically around 99% aluminum.
It has good formability, making it suitable for deep drawing and stamping operations.
The relatively soft and malleable nature of 1100 aluminum allows it to be easily machined and formed using soft tooling.

2. Soft Prototype Tooling for Deep Draw Stamping:
As mentioned earlier, soft prototype tooling materials like CNC-machined aluminum, low-carbon steel, or polymer composites can be used to create rapid prototype dies and punches.
These soft tools are more cost-effective and can be produced quickly compared to hard production-intent tooling.
The softer nature of the prototype tooling materials is well-suited for working with relatively soft materials like aluminum 1100.

3. Rapid Prototyping Process:
The aluminum 1100 sheet metal can be rapidly deep draw stamped using the soft prototype tooling.
This allows for quick iterations and design changes during the prototyping phase, as the soft tools can be easily modified or replaced.
The resulting prototype parts can be used for functional testing, design validation, and gathering user feedback.

4. Limitations and Considerations:
While aluminum 1100 is suitable for rapid prototyping, it may not have the same level of strength and formability as higher-strength aluminum alloys or advanced steels.
The soft prototype tooling may have a limited lifespan and may not be able to produce the same level of surface finish or dimensional accuracy as hard production tooling.
For the final production parts, it may be necessary to transition to more robust tooling and higher-strength materials to meet the required performance and quality standards.

Overall, the combination of aluminum 1100 alloy and soft prototype tooling can be a cost-effective and efficient approach for rapidly producing deep draw stamping prototype parts during the new product development process.

Metalstar specializes in providing quick quality sheet metal stamping prototypes, CNC aluminum machining and CNC steel machining parts. With our industrial experience accumulation for more than 20 years, we have the capacity to supply 1 to 5000+ high quality sheet metal stamping parts, CNC machining parts or other customized parts for you from 5 to 30 days at competitive price.

WHO WE ARE
Metalstar Prototype was established in 2003 in Guangzhou city of China. We specializes in providing prototyping stamping, CNC machining (covers CNC aluminum, CNC steel and CNC plastic parts), hardware customization service and provide relevant surface finishing options in variety. With our industrial experience for more than 20 years, we have the capacity to supply 1 to 5000+ high quality prototype stamping parts, CNC machining parts or custom hardware for you from 5 to 30 days at competitive price.

Our factory locates in the most famous area of China for supplying high quality prototype stamping parts, CNC machining parts and custom hardware. Our 58000-square foot workshop equips the equipment and devices to turn your innovative ideas into practical solutions. For more than 20 years, Metalstar prototype team has earned a reputation for providing quick quality custom parts to industries throughout Guangdong province, the whole China, and internationally.

OUR MISSION & GOAL
Our mission is to build a factory that all Metalstar people can be proud of. To employ the best talents, acquire the most advanced technologies, and use the world’s most efficient manufacturing techniques to bring to our customers a unique and refreshing cooperation experience.

Our goal is always being a trusted partner, to establish long-term partnership with our customers. Whether you require a prototype, a small batch of custom parts or a large-scale production run, you can count on Metalstar prototype to be your reliable, responsive, and innovative partner.

OUR VALUES & CHANT
We wrote this chant to help remind all our employees that the key principles of manufacturing that he considers core to an efficient and well run factory.

1. How do we become more efficient and satisfy our customers?

2. Plan, Plan, Plan; Team, Team, Team.

3. Think lean, act large and strive to be better.

4. Practise promise, do what we said we would do.

5. Get it right, first time, every time.