Precision-Engineered Alumina Ceramic Bars For High-Speed Trains Metro Power Systems And Industrial Control Equipment

Precision-Engineered Alumina Ceramic Bars For High-Speed Trains Metro Power Systems And Industrial Control Equipment

Product Introduction

Our alumina ceramic insulation support bars are precision-engineered from 99% high-purity alumina material, specifically designed for insulation support requirements in high-voltage electrical equipment. Featuring hardness above HV1500 and insulation strength >15kV/mm, with specially polished surfaces that withstand over 100,000 mechanical friction cycles, these bars are the ideal replacement for traditional epoxy resin insulation components.

Primary Applications

• Power Equipment: High-voltage switchgear insulation supports, circuit breaker isolation bars

• New Energy: PV inverter insulation brackets, wind power converter isolation parts

• Rail Transit: High-speed train pantograph insulation supports, metro power supply systems

• Industrial Control: Frequency converter insulation plates, large motor insulation frames

• Laboratory Equipment: High-voltage test equipment insulation brackets

Key Advantages

✔ Superior Insulation: Volume resistivity >10¹⁵Ω·cm
✔ Arc Resistance: Withstands arcing for over 180 seconds
✔ Mechanical Strength: Flexural strength >350MPa
✔ Weather Resistance: Stable performance from -60℃ to 800℃
✔ Long Service Life: Operational lifespan exceeding 20 years

Technical Specifications

Precision Manufacturing Process

1. Powder Processing: High-purity alumina powder (D50=0.5μm)

2. Dry Pressing: 200-ton hydraulic press molding

3. Atmosphere Sintering: 1600℃ nitrogen-protected sintering

4. Precision Machining: Surface grinding + chamfering

5. Laser Marking: Unique serial numbering for each product

6. Full Inspection: Withstand voltage test + dimensional inspection

Installation Guidelines

⚠ Professional Recommendations:

• Clean contact surfaces with anhydrous ethanol before installation

• Recommend using ceramic-specific adhesives for fixation

• Fastening bolt torque should not exceed 8N·m

• Avoid surface scratches from sharp objects

• Regular inspection for cracks (recommended every 2 years)

Service Commitment

• Technical Support: Insulation system design solutions

• Emergency Response: 72-hour rapid replenishment

• Product Traceability: 10-year quality records available

• Customization: Non-standard sizes and structural designs supported

Technical FAQ

Q: How to determine when replacement is needed?
A: Replace when surface cracks exceed 5mm in length or 0.2mm in depth

Q: Usage in humid environments?
A: Recommend moisture-proof models with glazed surface treatment

Q: Compatibility with other insulation materials?
A: Can be used with silicone rubber, epoxy resin and other materials

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.