Ladle Refining Furnace (New)

Working Principle

• The ladle refining furnace uses various refining methods to improve the quality of molten steel. It mainly includes heating the molten steel by means of electric heating or gas heating to adjust the temperature; using argon - blowing stirring to promote the uniform mixing of molten steel, accelerate the mass transfer and reaction process, and remove inclusions and gases; and adding various alloying elements and refining agents to accurately adjust the chemical composition of molten steel to meet the requirements of different steel grades.

  Structural Features

  • Ladle: The container for holding molten steel, usually made of refractory materials to withstand high temperatures and the erosion of molten steel. It has different sizes and structures according to different production requirements.
  • Heating System: Commonly, electric heating elements or gas - fired burners are used. Electric - heating - type ladle refining furnaces use electrodes to generate heat through an electric arc, which has the advantages of high heating efficiency and accurate temperature control. Gas - fired ladle refining furnaces use combustion of gases such as natural gas or propane to provide heat, which is characterized by relatively low cost.
  • Argon - Blowing System: Consists of an argon - storage tank, a flow - control device, and a blowing nozzle. Argon gas is blown into the molten steel through the bottom or side of the ladle to form a stirring effect. This helps to evenly distribute the temperature and composition of the molten steel, and at the same time promotes the floating and removal of inclusions and gases.
  • Alloy - Adding Device: Used to accurately add various alloying elements into the molten steel. It usually includes a storage bin for alloy materials, a metering device, and a feeding mechanism. According to the required composition of the steel, the alloying elements are added in a precise amount to ensure the stability of the steel's chemical composition.
  • Control System: Monitors and controls various parameters in the refining process, such as temperature, argon - blowing flow, and the amount of alloy added. It usually consists of sensors, controllers, and operation interfaces. Through real - time monitoring and feedback control, the refining process is carried out under the optimal process conditions to ensure the quality of the molten steel.

    Advantages

    • Improved steel quality: By precisely controlling the temperature, composition, and removing inclusions and gases, the ladle refining furnace can significantly improve the purity, uniformity, and mechanical properties of steel, meeting the high - quality requirements of various industries for steel.
    • Increased production flexibility: It can adjust the composition and temperature of molten steel according to different production requirements, enabling the production of a variety of steel grades in the same production line, improving the production flexibility and adaptability of the steel - making plant.
    • Reduced production cost: To some extent, it can reduce the consumption of raw materials and energy. For example, by accurately adding alloying elements, the waste of alloy materials can be reduced; and through reasonable process control, the yield and quality of steel can be improved, thereby reducing the overall production cost.

Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroalloy refining furnaces, electric slag remelting furnaces, non-standard metallurgical equipment, heat treatment equipment, and various related environmental protection dust removal equipment. The company's product design and manufacturing capabilities have reached 100 tons for electric arc furnaces, 160 tons for ladle refining furnaces, and a capacity range of 3600KVA to 35000KVA for ore thermal furnaces. In accordance with national industrial policies, we have designed high and low voltage compensation systems, dust removal systems, ferroalloy DC furnaces, and new energy equipment suitable for the actual operation of the equipment. For inquiries, please contact Mr. Du at 13991381852 or Mr. Chen

13709182307.