Product Details
Fastener mould die cores are essential components used in the
production of precision fasteners, such as screws, bolts, and
rivets. Made from high-performance materials, including cemented
carbide, these cores are designed to withstand extreme pressures,
high impact, and wear, ensuring long-lasting durability and
high-quality output in cold heading processes.
Key Features
- High Hardness
- Manufactured using premium materials like cemented carbide, the die
cores provide exceptional hardness (HRA 85-92), ensuring stability
and precision under high-pressure conditions.
- Superior Impact Resistance
- With an optimized material composition, these die cores are
resistant to cracking and breakage, even under high-impact
conditions.
- Excellent Wear Resistance
- Designed to handle high-volume production, these cores maintain
their form and function, significantly reducing tool wear and
replacement intervals.
- Thermal Stability
- Performs reliably in high-temperature environments generated by
friction during the cold heading process.
Applications
- Fastener Manufacturing
Ideal for producing a wide range of fasteners, including screws,
nuts, bolts, and rivets, from materials such as stainless steel,
carbon steel, and alloys. - Cold Forming Processes
Suitable for high-precision cold forming applications where tool
longevity and minimal maintenance are essential. - High-Volume Production
Perfect for industries requiring consistent, high-quality outputs
with minimal downtime, such as automotive, aerospace, and
electronics manufacturing.
Technical Specifications
- Material Composition: Cemented carbide (WC) with cobalt (Co) binder content of 5-15%.
- Hardness: HRA 85-92
- Bending Strength: >3000 MPa
- Density: 13.9-14.5 g/cm³
- Service Life: Up to 300,000 cycles depending on operational conditions.
Advantages
- Enhanced Durability
- Reduces maintenance costs and downtime, providing longer service
life in high-demand environments.
- Consistent Quality
- Ensures high-quality and consistent fastener production, reducing
defects and waste.
- Customizable Design
- Tailored to meet specific production requirements, including
dimensions, material compositions, and design features.
These fastener mould die cores provide exceptional reliability,
precision, and durability, making them an ideal choice for
demanding cold forming applications. Contact us for further details
or to discuss customized solutions!
Company Profile
Xincheng (Xiamen) Cemented Carbide Co., Ltd. is a company that
integrates research and development, production, and sales,
focusing on tungsten carbide products for 25 years. Currently, its
production capacity is 50 tons per month and it is located in
Xiamen, Fujian Province. The company has introduced advanced
production equipment such as sintering furnaces and spray towers,
employing advanced scientific manufacturing processes to ensure
product quality and stability. Xincheng consistently adheres to the
quality policy of 'Technology-based, Pursuing Excellence, Customer
First, and Sincere Service.' We sincerely thank both new and old
customers for their trust in Xincheng.