Product Details
High-Speed Light Steel Stud Roll Former with Customizable
Perforations and Embossing Roller
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for customers in the construction
and steel framing industries. It offers high-speed production with
advanced features like hydraulic punching and cutting, ensuring a
high-quality, cost-effective solution for producing light steel
studs used in building structures.
2. Profile Description
- The stud profile produced by this line is made from mild steel,
typically 0.8mm to 2mm thick, shaped into a C-channel with
customizable perforations. It is ideal for applications like
drywall framing and structural framing in both residential and
commercial buildings.
3. Production Process
- Manual Decoiler-Guide-Embossing rollers-Roll
Former-Straightening-Hydraulic Punching-Hydraulic Cutter
- The production process starts with a manual decoiler to uncoil the
steel. The material is then guided through embossing rollers, where
it gets textured for better adhesion with cement. The roll former
shapes the steel into the stud profile, followed by straightening.
Afterward, the material undergoes hydraulic punching for H-shaped
holes and is cut with a hydraulic cutter, maintaining continuous
operation without waste.
4. Technical Parameters
Machine | Analysis |
Decoiler | Unwinds steel coil, manually adjusted for material tension control. |
Guide | Ensures accurate material direction using a hand-wheel with a
digital readout for precision. |
Embossing Rollers | Adds textured bumps to the steel to enhance cement adhesion,
improving bonding strength. |
Roll Former | Forms the steel into a C-channel stud profile with 17 stations,
ensuring precise shaping. |
Straightening Machine | Corrects any material bending, ensuring the profile is consistently
straight for accurate forming. |
Hydraulic Punching | Performs H-shaped perforations on the bottom of the stud profile
for enhanced versatility. |
Hydraulic Cutter | Cuts the stud profile to length without producing waste, ensuring
continuous operation. |
5. Key Focus
- Continuous production with no waste due to synchronized punching
and cutting.
- Customizable perforation sizes to fit various construction needs.
- High-speed operation with precision forming and cutting for quality
control.
6. Production Line Components
Machine Name | Quantity |
Decoiler | 1 set |
Guide | 1 set |
Embossing Rollers | 1 set |
Roll Former | 1 set |
Straightening Machine | 1 set |
Hydraulic Punching | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
- For this stud profile, we offer customization options including:
- Adjustable perforation patterns (H-shaped holes).
- Roll former with different station configurations.
- Embossing roller customization for specific surface textures.
- Hydraulic punching specifications (different hole sizes and
spacing).
- Custom thickness adjustments for the material (within the range of
0.8-2mm).
- Ability to customize cutting lengths to suit specific project
needs.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.