Product Details
High Precision Metal Mesh for Smoke Detector with Chemically
Etching Service
| High Precision: Our chemically etched stainless steel mesh ensures uniform hole
size and placement, optimizing performance in smoke detection
systems. Customizable Thickness: Available in 0.1mm, 0.2mm, and 0.3mm thicknesses to fit various
smoke detector models. Corrosion Resistance: Crafted from premium stainless steel for excellent rust and
corrosion resistance, ensuring durability in tough environments. Fine Mesh Pattern: Delivers superior filtration and airflow, crucial for accurate
smoke detection. Lightweight & Durable: Thin yet strong, providing durability without extra weight for
the smoke detector. |
Specifications of Etched Metal Mesh for Smoke Detector:
Material: | Stainless Steel, Copper, Aluminum, Titanium, Nickel, as requested. |
Thickness Options: | 0.02-3mm can be customized |
Mesh Aperture Size: | Customizable |
Width: | Customizable |
Length: | Customizable |
Surface Finish: | Smooth, polished, or matte depending on the specific requirements. |
Application: | Smoke detectors, fire alarm systems, and other environmental
sensing devices, etc.. |
How to Chemically Etch Metal Mesh for Smoke Detectors:
- Material Cutting: Cut the stainless steel sheet to the required size and thickness
(0.1mm, 0.2mm, or 0.3mm).
- Material Cleaning: Clean the surface to remove grease, dust, and oxidation for proper
photoresist adhesion.
- Printing: Print the mesh pattern onto the metal using photolithography or
digital printing.
- Exposure: Expose the photoresist to UV light, hardening the exposed areas
and leaving the unexposed ones soft.
- Developing: Remove the unexposed photoresist, revealing the mesh pattern.
- Etching: Submerge the metal in an etching solution (e.g., ferric chloride)
to dissolve the exposed metal and form the mesh.
- Stripping: Remove the remaining photoresist using a chemical stripper.
- Data Inspection: Inspect the etched mesh under a microscope to ensure accuracy.
Advantages of Etched Metal Mesh for Smoke Detectors:
Precision Engineering: Chemical etching creates highly accurate, intricate mesh patterns
for optimal smoke detection sensitivity. Customization: Offers custom hole sizes, thicknesses, and patterns for tailored
smoke detector designs. No Material Distortion: Unlike mechanical methods, chemical etching preserves the
material's integrity without distortion. Consistent Quality: Ensures uniformity and consistency, meeting strict performance
standards. Cost-Effective for Small Runs: Ideal for small batches or prototypes, as it doesn’t require
expensive tooling or molds.
| |
How to Custom Metal Mesh for Smoke Detectors from Us:
Consultation & Design: Share your mesh specifications (size, thickness, aperture,
material), and we’ll ensure your design needs are met.
Prototype Development: We provide a prototype for approval, allowing you to test its fit
and performance.
Custom Production: Upon approval, we begin mass production, ensuring precision and
consistency with advanced etching techniques.
Quality Assurance: Each mesh is inspected for hole size, corrosion resistance, and
durability to meet quality standards.
Flexible Order Quantities: We offer flexible order sizes, whether small or large scale.
On-time Delivery: We ensure fast delivery without compromising quality, meeting
your schedule.
Company Profile
For over 13 years Xinhaisen has pioneered developments in
photochemical etching, achieving standards admired by the industry
and appreciated by a global customer base from a wide range of
high-tech engineering markets.
Since found in 2012, in affiliating with our customers we have
pioneered many new production techniques and methodologies in order
to better serve their needs. It is these techniques that have
advanced our capabilities further, enabling us to take what was
once considered art and turn it into a science.
Now, we became China's leading photochemical etching specialist,
with also the capacity of offering stamping and laser-cutting
service. Our products include etching bipolar plates for fuel cell,
speaker grills, micro meshes&filters, tea&coffee infusers,
shims&gaskets, Optical encoderdisk&strip, EMI/RFI
shielding, Leadframes, connectors&contacts,
printingstencils&foils and metal crafts.
Quality and service is our mission, Xinhaisen is committed to
pursuing the highest standards of environmental performance.
Responsibility for sustainability resides with all employees. The
company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is
committed to maintaining that standard. With a fast response, high
quality, best service and fair price, we have gained high
reputation from our customers all over the world.
