Precision Encoder Code Wheels Metal Film Code Disk Chemical Etching Processing Services

Custom Precision Encoder Code Wheels Manufacturer | Metal & Film Code Disk Chemical Etching Processing Services

ISO-certified etching factory with 13+ years expertise in custom encoder code wheel manufacturing. Get precision metal/film code disks with etching, stamping & surface treatment services. Instant quoting available.

What are Encoder Code Wheels?
Encoder code wheels (or encoder disk) is a critical component in optical/magnetic encoders, featuring precision-etched patterns to convert mechanical motion into digital signals. Our etched code disks ensure ±0.01mm accuracy for industrial automation, robotics, and motion control systems.

Encoder Code Wheels Types We Manufacture

• Metal Code Wheels
  Materials: Stainless steel (304/316), Titanium, Copper alloys, Nickel alloys
  Applications: High-temperature environments (>400°C), heavy-duty industrial equipment
• Film Code Wheels (Photochemical Etched)
  Materials: Polyester/Polyimide film with chrome/black oxide coating
  Applications: Medical devices, semiconductor equipment requiring <0.5μm resolution

Encoder code Wheels Technical Specifications
Parameter Metal Code Wheel Film Code Wheel

Encoder Code Wheels Etching Process

1. Material Prep: Clean and degrease metal sheets.
2. Photoresist Coating: Apply UV-sensitive resist.
3. Exposure: Transfer flow field design via photomask.
4. Development: Remove unexposed resist to reveal etching areas.
5. Etching: Immerse in etchant to dissolve unprotected metal.
6. Strip & Clean: Remove residual resist and polish.
7. QC Inspection: Validate dimensions, conductivity, and surface finish.

Encoder Code Wheels Value-Added Services

Secondary Processing

• Micro-stamping for shaft mounting holes
• TIG welding for multi-layer assemblies
• Black oxide/Ni-PTFE coating for wear resistance
• PSA adhesive backing (3M®467MP/468MP)

Encoder Code Wheels FAQ Section

Q: What kind of Encoder code Wheels can we fabricate?

A: For functions, we can fabricate optical encoder code wheels, capacitive encoder code wheels, magnetic encoder code wheels, reflective encoder code wheels.

For materials, we can fabricate metal encoder code wheels, glass encoder code wheels, plastic (film, PET) encoder code wheels.

Q: What's the lead time for prototype code wheels?
A: 5-7 days for samples, 15 days for mass production.

Q: Do you provide RoHS-compliant materials?
A: Yes, all materials meet RoHS/REACH standards.

How to customize the encoder code wheels from us.

1.Please send us your design.

We accept the following file formats:

DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and AI format.

2.Samples making lead time:3-10days

3.Express:By DHL,Fedex,TNT,around 3-7days

Why Choose Us?
✅ 13+ Years Expertise: Trusted by global clients in automotive, energy, and aerospace.

✅ ISO 9001/14001 & IATF 16949 Certified: Guaranteed quality and sustainability.
✅ Prototype Delivery time: 3-7days.
✅ Mass Production: 2-3Weeks

✅Competitive Pricing: Optimized processes for cost efficiency.

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.

Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.

Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills, micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.

Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.