Heavy Duty Carbon Steel Forgings Upper Drive Shaft Forgings For Conveyor Systems

Brand Name:Tiangong
Certification:ISO9001, ISO14001,ISO45001
Minimum Order Quantity:1
Delivery Time:30days
Payment Terms:T/T
Place of Origin:Changzhou, China
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Location: Changzhou Jiangsu China
Address: Wangxia Village, Luoxi Town, Xuejia Town, Xin Bei District, Changzhou City, Jiangsu Province, China
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Product Details

Heavy-Duty Carbon Steel Upper Drive Shaft Forgings for Conveyor Systems. Heavy-Duty Carbon Steel Upper Drive Shaft Forgings are engineered to transfer power from motors to conveyor head pulleys in demanding material handling systems. Manufactured from medium-carbon steel (e.g., 1045, C45) via open-die forging, these components withstand high torsional loads, abrasive environments, and continuous operation in mining, ports, and bulk handling facilities.

Key Characteristics

  1. High Torsional Strength

    • Resists heavy rotational forces during continuous operation.

  2. Impact-Resistant Design

    • Absorbs shock loads from sudden starts/stops.

  3. Abrasion-Resistant Surface

    • Tolerates abrasive material contact in conveyor environments.

  4. Alignment Stability

    • Maintains precise pulley and bearing positioning.

  5. Corrosion Protection Ready

    • Surface-prepared for effective coatings.

Primary Applications

  • Mining Operations: Primary crusher feed conveyors

  • Port Facilities: Ship loader boom conveyors

  • Coal Handling Plants: Tripper car conveyor drives

  • Quarry Systems: Radial stacker rotation drives

  • Bulk Terminals: Shuttle conveyor power transmission

ItemDetails
Product NameHeavy-Duty Carbon Steel Upper Drive Shaft Forgings for Conveyor Systems
Material Grades- carbon steels engineered for structural strength - Customized compositions for heavy-load applications
Forging Equipment- Hydraulic Presses: 5T, 8T, 12T - Capable of producing large-diameter shaft forgings with directional grain flow
Manufacturing ProcessRaw Material Inspection → Preheating → Open Die Forging → Heat Treatment → Rough Machining → Non-Destructive Testing → Final Machining (if required) → Dimensional Inspection → Packaging
Forging Ratio≥ 3.0 — Ensures enhanced internal density and fatigue resistance for high-stress applications
Applications- Upper drive shafts in heavy-duty conveyor systems - Mining and bulk material handling transmission shafts - Load-bearing drive assemblies in cement and aggregate processing
Delivery Conditions- Delivered in heat-treated condition - Optional: As-forged, stress-relieved, or semi-machined states per requirements
Testing & Inspection- Chemical Analysis (Optical Spectrometry) - Mechanical Testing: Tensile, Hardness - Non-Destructive Testing: Ultrasonic Testing (UT), Magnetic Particle Testing (MT) - Dimensional inspection

The steel forgings production flow:

raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.

Our Questions, Answered.

Here are the most common inquiries about our forging capabilities:

What's your forging capacity? We produce forged components weighing anywhere from 100 kg to 7000 kg.

Do you offer additional services like heat treatment or machining? Absolutely. We provide comprehensive in-house heat treatment, as well as both rough and finish machining services.

Which industries do you serve? We supply to a diverse range of sectors, including wind energy, heavy equipment, port machinery, and various transmission systems.

What's your typical production timeframe? Lead times vary: expect around 30 days if we have materials in stock, or 40–45 days if new stock is needed.

Where's your factory located? Our facility is in Changzhou City, close to Shanghai, ensuring efficient shipping via Shanghai Port.


Ready for a Quote?

Simply send us your technical drawings and requirements. Our engineers will quickly review them to provide you with a professional quotation and a tailored solution.

China Heavy Duty Carbon Steel Forgings Upper Drive Shaft Forgings For Conveyor Systems supplier

Heavy Duty Carbon Steel Forgings Upper Drive Shaft Forgings For Conveyor Systems

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