Custom CNC Plastic Prototype Resin ABS PP PC Household Medical Auto
Parts Silicone Mold Service Vacuum Casting Service
Xiange is fully capable of handling your vacuum casting and
silicone molding needs. With years of expertise in the field, we
can fabricate your plastic parts to the highest standard, as well
as cost-efficient and with fast turnarounds.
Specification
Vacuum Casting For Low Volume Manufacturing |
| HeiCast Japan-Hei Cast 8751 (PC Like), Hei Casti-8150(ABS Like), Hei Cast
8400(Rubber Like), Hei Cast8550(PP like). Pelnox Japan-MU-52/55/56 (ABS Like), MU-858(Fire-frame ABS Like) MU-70(PPl
Like), MU-89(Rubberl Like). Axson France-PX 527(PC Like), PX5210(PMMA Like), PX 223HT/118PA(ABS Like),
PX245 (PA Like), UP 5690(PP/HDPE Like). Synthene France-PR 700(ABS Like), PR 740(PP/HDPE Like)PR 751(Thermal Resistance),
PR2900(PA/PC Like), PRC1708(PMMA Like). |
| STP, IGES, Pro/E, AutoCAD, SOLIDWORK, CAXA, UG, CAD, CAM, CAE,etc |
| Automotive, Test systems, Sensors, Medical, Sports, Consumer, Home
appliance,Electronic, Pumps, Computers, Power and
energy,Architecture, Printing, Food, Textile machinery, Optical,
Lighting, Security and safety, AOI, SMT equipment, etc. |
| |
Finishing Services | Painting , Electrical Plating , Silkscreen , We can do any color
according your requirement. |
| Depends on Your Requirement. |
| 1.Materail:Strickly control of material selection , meet clients
request. 2.In-prosess inspection:detect product after each process finished. 3.Final inspection :stricly quality test before items are packed. |
Packaging Shipping | Carton, Box, wooden or as required; DHL or FEDEX. |
Technical Guide for Vacuum Casting |
Standard Accuracy | Standard tolerance on ±0.15mm/100mm, with precision able to reach
±0.05 mm. |
Maximum Size | The vacuum equipment can hold 2.0M*1.2M*1.0M mold specifications. |
Minimum Wall | The minimum wall thickness is 0.5mm, the best is 1.5mm~2.5mm to
ensure the mold is filled properly. |
Lifetime of Mold | Typical quantities up to 20-25 copies per mold. |
Leading Time | Up to 200 copies can be produced in 7 to 10 days |
Finishing Services | Colored, textured, painted, coated, clear polished, insert, and
over-molding. |
Contact us today for more information about our casting services.
Industry Range | What we can Provide |
CNC Machining Service | Turning, Milling, Stamping, Bending, Welding, Tapping, Riveting, Gear cutting, Wire-cutting, etc |
Sheet Metal Service |
Home Appliance Prototype | Refrigerator, Washing Machine, Microwave Oven, Hair Dryers, etc. |
Auto Part Prototype | 1:1 or 1:10 Car Model, Auto Parts, Bumper, Dashboard, Car Lamp,
Motorcycle, Scooter, Bike and etc. |
Medical Device Prototype | Scanner Case, Ultrasonic diagnostic imaging care etc. |
SLS/SLA 3D Printing Service | Custom SLA SLS custom 3D printing service |
Vacuum Casting | Low MOQ customization service |
Vacuum casting is a manufacturing technology that uses a vacuum to
draw liquid casting material into a mold. It differs significantly
from injection molding, which pushes liquid material into a mold
using a screw.
The process of vacuum casting offers significant advantages, and is
particularly useful for parts that have undercuts or fine details.
The resin part is then cured in an oven and removed from the
silicone mold after cool down, which can be reused around 20 times.
Each cast part is an exact copy of the original master model. It’s
a perfect
solution for rapid prototyping and making small batches of quality
parts.
OUR ADVANTAGES
High precision Fast Lead Time
Strictly Confidential Quality Inspection
| CNC Machining, Prototype, 3D Printing, CNC Precision Parts, Sheet
Metal Processing, Silicone Compound Mold, Small Batch
Customization, Vaccum Casting 3D,RIM, Printing product parts prototype Services
etc. |
| Technological Innovation, Complex and Difficult Sample Processing,
Fast Quotation, Fast Processing, High Precision, High Quality,
Product Confidentiality, One-to-one Service, High Cost Performance |
| Mechanical Hardware, Electronic Instruments, Household Appliances,
Lighting, 3C Digital, Mobile Phones, Automobile & Motorcycle
Accessories, Automated Robots, Drones, Medical Equipment, Aerospace
& Military Industry, etc. |
| 3/4/5-axis CNC Machining, Lathe Processing, Rapid Prototyping, 3D
Printing SLA/SLS/SLM/FDM, Silicone Compound Mold, Sheet Metal
Forming, EDM, Wire Cutting, etc. |
| CNC Machining Center, CNC lathe, CNC Engraving & Milling
Machine, Milling Machine, 3D Printer, Drilling & Tapping
Machine, Sandblasting Machine, etc. |
| Metal: Aluminum Alloy, Zinc Alloy, Magnesium Alloy, Titanium Alloy,
Steel, Copper, Brass, Stainless Steel, Sheet Metal, etc. Plastic: ABS, PC, PE, PP, POM, Acrylic (PMMA), FR4, Nylon,
Bakelite, Silicone Rubber, etc. |
| Grinding, Polishing, Silk Screen, Electroplating, UV, Oxidation,
Wire Drawing, Laser Carving, Sandblasting, Leather Texture, Surface
Etching, Baking Finish Encapsulation, Transfer, Bronzing, etc. |
| 3-coordinate Measuring Instrument, 2.5-dimensional Measuring
Instrument, Inner Diameter Micrometer, Outer Diameter Micrometer,
Electronic Height Ruler, Thread Pass-through Gauge, External Thread
Ring Gauge, Electronic Caliper, Needle Gauge, etc. |
| Inner Packing: Foam, Plastic, Paper, etc. Outer Packing: Hard Thick Cardboard Box, Custom Wooden Box, etc. |
What makes Xiange ’s vacuum casting service unique?
Our vacuum casting service is noted for its exceptional quality and
speed. Our skilled technicians combine decades of experience with
the latest technologies to produce exceptional prototypes and
engineering models quickly. We can also further enhance your parts
with a suite of finishing services including machining, media
blasting, printing, painting and more.
Can Xiange provide design services, industrial design support or
product development support as an extension of its vacuum casting
services?
Yes. To supplement our vacuum casting services, we offer an
expanded service geared for design-for-manufacturing support. While
we once reserved this service only for approved orders, we now
provide it to all incoming RFQs. We also offer light assembly
services to meet your needs.
What are Xiange ’s quality standards for its vacuum casting
services?
To ensure the highest standard of quality for all of your finished
parts, our team adheres to a strict quality control process. This
starts with the verification and testing of all materials. During
production, we meticulously control temperature, humidity and other
processing conditions to maintain the highest degree of consistency
in your parts.
How do I get a quote for Xiange’s vacuum casting services?
We make it easy to get a fast quotation. Simply upload your CAD
files and product details and we’ll send you a free quotation
within 24 hrs. or less.
What are the limitations of vacuum casting?
There are some limitations to the vacuum casting process.
Developers need to use good design practices to ensure enough draft
so the part can be released. For the same reason, avoid undercuts,
deep ribs, bosses and other features that will destroy the
relatively soft silicone mold when it opens.
What happens to the silicone mold(s)? Can I keep them?
The silicone molds used in vacuum casting have a short lifespan,
typically around 20 moldings, so we dispose of them after use. If
you wish to keep the 3D printed or CNC machined master model, talk
to us directly.