In the realm of precision engineering, the fusion of CNC (Computer
Numerical Control) technology, stainless steel investment casting,
and CNC turning has revolutionized the production of intricate
components. One such component that epitomizes this synergy is the
smart lock body used in the automotive industry. This article
delves into the various aspects of this remarkable innovation,
encompassing its material, drawing format, production process,
surface roughness, treatment, inspection instruments, and
applications.
Stainless steel, renowned for its exceptional corrosion resistance
and mechanical properties, takes center stage as the material of
choice for crafting these intricate components. Its ability to
withstand harsh environmental conditions, coupled with its
durability, makes it a prime candidate for automobile applications.
The journey of creating the smart lock body begins with meticulous
engineering drawings. These drawings, usually in CAD
(Computer-Aided Design) format, serve as the blueprint for the CNC
lathe machine. The precision of these drawings directly influences
the final product's accuracy and functionality.
The investment casting process, also known as lost-wax casting,
employs a wax pattern of the desired component. This pattern is
coated with a ceramic shell, creating a mold. Upon heating, the wax
melts and is replaced by molten stainless steel. This method
ensures intricate detailing and minimal material wastage.
The investment cast smart lock bodies are then subjected to CNC
turning. CNC lathes, guided by the programmed design, meticulously
shape the components. This step fine-tunes the dimensions,
achieving the exact specifications required for seamless
integration within the automobile's locking mechanism.
The surface roughness of these components is a critical factor in
ensuring optimal performance. Precision machining during the CNC
turning process guarantees a superior finish. However, additional
treatments such as polishing or passivation might be applied to
further enhance the corrosion resistance and aesthetic appeal of
the stainless steel surface.
Stringent quality control is imperative in the automotive industry.
Advanced inspection instruments, including Coordinate Measuring
Machines (CMMs) and laser scanning devices, scrutinize each smart
lock body's dimensions and surface characteristics. This guarantees
that every component meets the exact specifications laid out in the
engineering drawings.
The applications of these CNC turned smart lock bodies extend
throughout the automotive sector. They form the heart of modern
automotive security systems, ensuring the safety of vehicles and
passengers. The precision and durability of these components are
vital for reliable operation and protection against unauthorized
access.
TORICH is an enterprise that has been producing precision steel
pipes and steel pipe processing for over 20 years, with a factory
area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade
seamless steel pipes, welded precision steel pipes, DOM steel
pipes, seamless and welded stainless steel pipes.And our separate
workshop also produce machined cast iron parts and cast steel
parts, as well ad customized precision parts and difficult
precision parts. Our strength is with in our ability to produce
metal parts of higher quality control in an integrated process,
from mapping and mould design, to casting, forging, machining, heat
treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of
precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent
suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC
machines and over 30 sets of CNC lathers. The machining center is
capable of machining 1100x600x800mm parts and the CNC lathes are
capable of processing 550x1500mm parts. We specialize in machining
stainless steel, alloy steel and other hard metals, as well as
carbon steel, aluminium, and copper, with a dimensional accuracy of
0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50
countries, including Russia, India, Australia, the United Kingdom,
France, the United States, Canada, Brazil, and Egypt. Quality and
reputation are always our first concerns, with the aim of well
serving every customer who trusts in us. TORICH looks forward to
partnering with customers all over the world.
1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days,
developing samples need to be confirmed with our engineer and sales
team.
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and
surface treatment information.
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts
with detailed dimensions for accurate quotation.
5. What is the lead time?
15-60 day depending on different order quantity and products.
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production
if possible.
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air
shipping.
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the
solutions and remake them for you asap.
