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1. Production Workshop
The layout of production workshop is mainly considered from two
aspects: satisfying the production demand, optimizing the layout
according to the production process, and meeting the flexible
energy requirements under specific production conditions.
1. Electric power supply, while meeting the needs of stable
production of electricity, has appropriate margin, so as not to
cause excessive surplus and non-functional consumption.
2. Construct efficient cooling water circulation facilities and
equip the cooling water system with effective insulation and
insulation system.
3. Optimize the overall production layout of the workshop. Many
production processes have successive coordination. Reasonable
coordination can reduce turnaround time and energy consumption, and
improve production efficiency.
4. Controlling plant equipment, such as lighting, as far as
possible, with the smallest and most effective units.
5. Maintain the workshop equipment regularly to avoid the damage of
public facilities, affecting the normal operation of production,
and resulting in increased energy consumption.
2. Injection Molding Machine
Injection moulding machine is a major energy consumer in injection
moulding workshop, which mainly consumes two parts: motor and
heating.
1. Choose the suitable injection moulding machine according to the
product characteristics. The injection moulding process of "big
horse trolley" often means a lot of energy waste.
2. Selection of all-electric injection moulding machine and hybrid
power injection moulding machine, has excellent energy-saving
effect, can save 20-80%.
3. By using new heating technologies, such as electromagnetic
induction heating and infrared heating, 20-70% of heating energy
can be saved.
4. Effective insulation measures are adopted for heating and
cooling systems to reduce heat and cold losses.
5. Maintain good lubrication of transmission parts and reduce the
increase of energy consumption caused by increased friction or
unstable operation of equipment.
6. Choose low-pressure hydraulic oil to reduce the waste of working
energy in hydraulic system.
7. Parallel action, multi-cavity injection molding, multi-component
injection molding and other processing technologies can
significantly save energy.
8. Traditional mechanical hydraulic injection moulding machine also
has a variety of energy-saving driving systems, replacing the
traditional quantitative pump mechanical hydraulic injection
moulding machine energy-saving effect is remarkable.
9. Maintain heating and cooling pipes regularly to ensure that
there are no impurities and scale blockage in the pipes, so as to
achieve the designed heating and cooling efficiency.
10. Ensure that the injection moulding machine is in good working
condition. Unstable processing may lead to defective products and
increase energy consumption.
11. Ensure that the equipment used is suitable for the products
processed, such as PVC processing, special screw is often used.