21CrMoNiV4-7 EN10269 Customized Metal Forgings With Rough Machining

1.6981 21CrMoNiV4-7 Metal Forgings EN10269 Forged Rings

Forged Rings Introduction

The ring rolling process starts with a circular preform of metal that has been previously upset and pierced (using the open dieforging process) to form a hollow “doughnut.” This doughnut is heated above the recrystallization temperature and placed over theidler or mandrel roll. This idler roll then moves under pressure toward a drive roll that continuously rotates to reduce the wall thickness, thereby increasing the diameters (I.D. and O.D.) of the resulting ring.

Seamless rolled rings can be produced in configurations ranging from flat, washer-like parts to tall, cylindrical shapes, with
heights ranging from less than an inch to more than 9 feet. Wall thickness to height ratios of rings typically range from 1:16 up to 16:1, although greater proportions can be achieved with special processing. The simplest and most commonly used shape is a rectangular cross-section ring, but shaped tooling can be used to produce seamless rolled rings in complex, custom shapes with contours on the inside and/or outside diameters.

Surface Finish:3.2um Ra Or As Required.
Forging Reduction Min:3 Or As Required
Rought machining or Finis Machining

1.6981/21CrMoNiV4-7 Chemical Composition:

1)The Al content of the cast shall be reported and indicated in the certificate

Heat Treatment:
Hardening:900-950℃/air,oil or water dipping

Tempering:680-720℃(2h min)

Certfiticates List:

The main manufacturing equipments:

Company Introduction:

Jiangyin Fangyuan Ringlike Forging Flange Co.Ltd was established in 1993.It’s the member of the Confederation of Chinese Metalforming Industry, Chinese wind energy association, China petroleum & Petro-chemical Equipment Industry Association.

As the leading forging manufacturer in China, our company is specialized in manufacturing forged rings, forged discs, forged shaft ,flanges,valve forging and pressure vessel forgings.

The company covers a total area of 100,000 m2 (square meters), building area of 70,000 m2(square meters). There are 600 staffes in the company. Among them, there are 138 senior engineers and technicians. We also have our own testing center lab. which is able to do chemical analysis, metalloscope test, spectrometer test, mechanical property test and Ut test.
The company has been proved by ISO9001,ISO14001, TUV, API,LRS, GL,BV, ABS,DNV, CCS ,RINA,KR and NK.

The GE,SKF ,ABB and Siemens are our main forgein customers now.I hope that my company could have the opportunity to established a long-term cooperative relationship with you.I hope to receive your inqury soon.


Products process:
The forgings manufacturing and inspecting process are showed in the following picture :

Jiangyin Fangyuan Ringlike Forging & Flange Co.,Ltd, established in 1993, is the member of the Confederation of Chinese Metalforming Industry, Chinese wind energy association, China petroleum & Petro-chemical Equipment Industry Association. As one of the biggest ring forging manufacturers in China, our company is specialized in manufacturing gear rings, flanges, main shafts, ring forgings valve forings and pressure vessel forgings.
Our company covers a total area of 100,000 m2, including building area of 70,000 m2.
The main equipments: 5 hydraulic press machine (800T、1600T、2000T、3500T、3600T), 4 ring rolling machine (2000、2500、3500、5000mm), 5 charging machine (5—20T), 7 operation machine, 48 vertical lathes, 2 CNC drilling machine (5m), 50 horizontal lathes, etc.
The annual capacity of our company is 150,000 tons.
The total staff of our company is 600 people, among them there are about 138 senior engineers, engineers, technicians and specialists.
We also own 3000 m2 Testing Center lab and a full set of inspection equipments, including chemical analysis lab, metalloscope, spectrometer , mechanical property test machine and ultrasonic test machine.
Currently, the maximum diameter of rings we produce is 5000 mm, the products are largely used in different industries like wind power, nuclear, petrochemical, electric power, machinery, shipping, etc.
There are 40% of our products exported to different countries all over the world.
As important ring forging manufacturer, we are certified by ISO9001 quality system, TUV, DNV, ABS, BV,RINA,KR,NKpressure vessel committee, etc.
Located in Jiangyin city, Jiangsu province, China, Jiangyin Fangyuan Ringlike Forging & Flange Co.,Ltd is convenient in transportation. It is no more than 120km from Shanghai, about 140km from Nanjing, and about 8 km to the wharf of Changjiang River.
Quality first, customer first, we warmly welcome you to visit our factory and establish cooperation!