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5m/min PU Sandwich Panel Production Machinery 100mm

5m/min PU Sandwich Panel Production Machinery 100mm

Brand Name:HENGRUIYANG
Certification:CE , ISO9001, TUV, SGS
Model Number:OEM ODM
Minimum Order Quantity:1 Set
Delivery Time:40-60 days
Payment Terms:T/T
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Product Details

Fully Automatic PU Sandwich Panel Production Line


Description


This production line is a kind of specialized equipment for producing sandwich panel with the middle layer of anti-combustion polyurethane and with roof forming panel as the top face layer, aluminum foil as the bottom face layer. The sandwich panel is between 25 and 200mm in thickness, 1000mm in width, length determined by the customer. The sandwich panel is mainly used as keeping warm for wall and roof . Different insulating panels with other soft facing layers could also be produced on the line.


The operation principle of this line is as follows: raw materials of rigid-foam are delivered into the mixing head through the metering pump on the injection machine and then injected onto the bottom facing sheet going to conveyors along with the top superficial sheet. Between the upper and lower conveyors, the liquid materials are hardened into shape,after all for above actions are completed, by an automatic tracking cutting mechanism, cut into segments according to the preset length.


Main Specifications

Coil Material

Thickness

0.3-0.8mm

Coil width

Depend on customer’s requires

Yield Strength

250-550Mpa

Material

Color steel, galvanized steel

Decoiler / Uncoiler

Coil Width

Max. 1250mm

I.D

510-610mm

O.D

Max. 1300mm

Capability

Max. 8Tons

Decoiler type

Manual / Hydraulic/Automatic

Feeding & guiding

Pinch feeding

1 Units ( 2 Rollers )

guiding

2 Rollers

Cutting device

Cutting motion

Cutting adopts tracking cutting

and saw (or fly saw) of the cutting machine can move transversely 1500mm, Cutting machine moves longitudinally and transversely along the slide way

Cutting machine adopts one-side blade band saw manner, cutting and revolving after cutting. The cutting saw can revolve, so cutting in two directions is realizable

Length Measuring

BY encoder

Cutting Tolerance

+/-1.5mm(per 3m)

PU sandwich panel

thickness

25-100mm

Standard Sandwich Panel Size

max1100mm x 4000mm(Width x Length)

Linear Speed of production

2-5 m/min

Reciprocating times of injection head per minute

<60

Control system

Production type: totally continuous production with PLC controlling

Roll Forming Machine

Forming Stations

ABOUT 18-24steps


Roller material

45# steel, heat treatment

Diameter of shaft

75mm

Shaft material

High grade 45# steel

Drive type

By chains

Forming speed

0-15m/min

Main power

7.5kw



Electrical control

PLC

PANASONIC Brand or Custom-made

Inverter

YASKAWA Brand or Custom-made

Touch screen

MCGS Brand or Custom-made

Operation type

Touch screen & Button

Runout Table

Table type

Simple non-power type

Function

To support the finished panels

TOTAL WEIGHT


APRRO 20TONS


Working flow

Down side rigid board feed----Rolling rack----glue drop onto rigid board----glue sweep----EPS sheet load----- Rolling rack and lamination-----glue drop onto EPS Sheet----glue sweep----up rigid board feed ---Rolling lamination----finished product


The type pursues board (basis on customer's requires to design)


Equipment shown here is used for continuously making sandwich panels with the facing layer (s) of color steel or galvanized sheet and the core material of polyurethane. Whole equipment is divided into PU insulation part and Facing sheet profiling part.

This line is easy to operate, high productivity, and reasonable price. Suitable for making roof wall color coated pu insulated sandwich panels and cool room insulated panels.

Whole line adopt PLC program control, with the communication module and inverter synchronization, highly automatically. Main machine adopt touch screen, simple operation. Productin line from uncoiler, roll forming, pu foaming, solidifying, automatically cutting, runout table ( opetional: auto stacker, auto packing ) to realize the auotmatically production process.

Whole line make up of Auto decoilers, roll forming machines, Flat pre-cutting devices, Transporting Conveyors, Steel plate pre-heating, Pressing machine, Tracking cutting, PLC control system, PU foaming machine, Hydraulic system and Pneumatic system etc.


Advantages of Continuous Sandwich Panel Production Line


  • We have more than 20 years PU sandwich panel experiences, master a full set of production technology, meanwhile we are top three on term of PU sandwich panel in china.

  • We not only provide customer production line but also provide a complete solution for PU sandwich panel technology. Recovering customer's initial investment with the least raw materials.

  • Our company be mainly aimed at high and middle grade market, the quality of raw material we use is higher than normal seen.

  • Where the rotation axis between holes, are equipped with self-lubrication properties of materials bush for improving self lubrication of parts and prolong its life.



China 5m/min PU Sandwich Panel Production Machinery 100mm supplier

5m/min PU Sandwich Panel Production Machinery 100mm

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