Automated Defect Inspection System Machine for Plastic Coffee Bottles

Brand Name:KEYE
Certification:NO
Model Number:KVIS-B
Minimum Order Quantity:1 SET
Delivery Time:4 to 6 weeks
Payment Terms:L/C, T/T
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Location: Hefei Anhui China
Address: No. 56, Chang'an Road, Baiyan Science and Technology Park, High-Tech Zone, Hefei City, Anhui Province, China, 230088
Supplier`s last login times: within 28 hours
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Product Details

Bottled coffee is convenient for many office workers. For such an indispensable drink in life, major manufacturers are gradually "arming" their knives and forks while aiming at this piece of cake. In today's increasingly competitive market, many manufacturers are using technological intelligence and automation to improve their production equipment. In such an environment, Keye Tech brings the latest AI intelligent detection technology to enter the market leisurely, helping each other large manufacturers provide strong support. Compared with the traditional manual quality detection process, intelligent detection technology occupies a great advantage in improving efficiency, saving costs, reducing labor, and increasing benefits.


Detection details

Our design plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out comprehensive detection for bottle mouth, bottle bottom and bottle body defects. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detection machine can be integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected.

System operating parameters
Dimensions2.3×0.85×1.8(m)Power and frequency220V 20A 50HZ
Total power3.5kwAir pressure0.5~0.8MPa Purify and oil-free
Working temperature-20℃ ~ 60℃Working humidityBelow 50% relative humidity

The detection standards are as follows:


ModelCamera numberDetection rangeDetection contentDetection accuracyDetection precisionDetection speed
KVIS-C -SC111setBottle mouthBlack spots, stains, overlap, burrs, lack of material, etc.≥0.5mmQualified product 99.5%160 pcs/min
False detection is less than 0.5%
1setBottom of the bottleBlack spots, stains,foreign material, etc.≥0.5mmQualified product 99.5%
False detection is less than 0.5%
4 setUpper area of the bottleBlack spots, stains,missing, etc.≥0.5mmQualified product 99.5%
False detection is less than 0.5%
4setLower area of the bottleBlack spots, stains, etc.≥0.5mmQualified product 99.5%
False detection is less than 0.5%
1setOuter bottom of the bottleBlack spots, stains≥0.5mmQualified product 99.5%
Hole≥1mmQualified product 99.5%

The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.

Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).


Detection software function:

-Open and close the system detection function

-Adjustment of detection index parameters and accuracy.

-Template sampling and storage, sample detection information save and recall.

-Camera image calibration function

-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.

-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)

-Operation and adjustment of the mechanical part of the system

(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)


Examples of sample detection patterns

The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:


Notches or deformed in the screw teeth of the bottle mouth

Product configuration details


1. Mechanical part

NameQuantityUnit
GearSeveralpcs
BearingSeveralpcs
Motor4pcs
Belt4pcs
Transmission Parts1set
Sheet metal parts1set
Rocker1set
Plexiglass1set

2. Electronic component part:

NameQuantityUnit
1.3 million pixel camera11pcs
camera lens11pcs
Stroboscopic flash source3pcs
Laser beamer2pair
High-speed solenoid ejector2pcs
Industrial Power3pcs
Circuit trigger board1pcs
Frequency converter5pcs
Industrial computer1pcs
HD touch screen1pcs
Pneumatic Components1set
Warning light1pcs
Terminal/relay1set
Strong and weak wiresSeveralpcs

Machining process

China Automated Defect Inspection System Machine for Plastic Coffee Bottles supplier

Automated Defect Inspection System Machine for Plastic Coffee Bottles

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