Automatic Defect Detection System Leak Detector For Filling Cocktail Bottles

Cocktails, as a beverage that young people like now, have great development prospects in the market. Therefore, when cocktail manufacturers produce these products, they use mechanized workshops. While increasing productivity, product detection is also incorporated into the original production line, which is an important part of production. Keye Tech has many years of market practical experience in the field of bottle packaging, and can cooperate with major manufacturers and integrate into the production line to ensure product production.

Detection principle
The entrance and exit of the detector can be integrated with the conveyor line to transfer the cocktail bottles to a specific station in a stable and orderly manner. The plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources, and is aimed at the bottle mouth of the bottle product, bottle bottom and bottle body defects are fully tested. The complete detection equipment includes mechanical parts, visual electronic hardware and detection system software. Then the high-pixel sample images taken by industrial cameras are transmitted to the image processing software for comparison and analysis with standardized samples. After determining the good and bad products, and control the corresponding pneumatic components to eliminate the defective products, and finally collect the qualified products.

The detection standards are as follows:

The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.

Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).

Detection software function:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save and recall.
-Camera image calibration function
-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)

Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:
Black spots or impurities in all positions of the bottle.


Product configuration details
1. Mechanical part

2. Electronic component part:

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Development History

The technology center is composed of algorithm department, software department, optics department, hardware department and mechanical department. The algorithm team currently has 7 PhDs, ensuring that the AI algorithm has the ability to continuously update.

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