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Explosion-Proof Underground Use Rubber Conveyor Belt Vulcanizer PE/ Steel Belt Jointing
Product Introduction
Conveyor tape vulcanized joint (repair) machine series of products using modular, electric heating, hot plate temperature difference is small, the new pressure water bag pressure uniform, lightweight, reliable quality, the use of new digital control box, long life, good performance, light weight. Applicable to canvas, nylon, steel cord,PVG and other tape vulcanized joints (repair).Water-cooled connector (repair) curing machine, in order to save the curing time of vulcanization, and improved a new type of tape curing machine, the device as long as the use of the site with ordinary water, you can complete the curing, the hot plate water cooling, From the curing temperature to 60 ℃ only 20 minutes, is a new, ideal conveyor belt cement (repair) equipment.
Main Parts & Fittings
ZLJ conveyor belt vulcanizing machines can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a single vulcanizing machine is as following:
Name | Amout |
The whole machine | 1 set |
Stab a wrench | 2 piece |
Clip tight device | 1 set |
Electricity controls box | 1 set |
A cable | 1 root |
Two cable | 2 root |
Hot electric resistance | 2 root |
SD hand press pump (from choose) | 1 set |
Pressure pipe | 2 root |
Cold water system(can choose) | 1 set |
Our Advantages
AUTOMATIC CONTROL BOX
Conveyor Belt Vulcanizer With automatic temperature control, security alarm and automatically switch off the power. The control box can monitor the temperature of 3-5 different points on each heating platen at the same time to ensure the result of jointing.
PRESSURE SYSTEM
Signature RUNNING "Pressure Bag" uniform pressure system is lighter up to 4 times than the outdated pressure bag.
The pressure bag can reach full expansion in one time and ensure the uniform pressure up to 3.0MPa.
HEATING PLATEN
Custom extruded plank, silicone heating elements (up to
180°C/356°F), and durable composite insulating packaging are used
to construct a flexible platen that contours to belt
irregularities.
It takes 15~25mins rise up to vulcanizing temperature (about
145°C).
The flush "quick connect" make smooth profile. Recessed power
connections are sealed for moisture resistance.
COOLING SYSTEM (Option Available)
Custom "Extruded Plank" cooling system within platens is made by
several cuprum pipelines, Conveyor Belt Vulcanizer only takes about 20mins to drop the temperature down to 60°C.
PRESSURE PUMP
Automatic mute pressure pump own the features as smaller size,
lighter weight and high impact-resistance. Compared with the manual
pump, the operating pressure can be 23kg/cm2 (2.3MPa).
1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.
2. It is designed to use as an inter-core cord rubber replacement
material in splicing steel cord conveyor belts or a tie gum in
fabric belts.
3. The material is designed to bond to cured intercore rubber and
wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond
improvement material for general grade fabric conveyor belts.
The ZLJ sectional has uniform pressure bag and aluminum/steel bolt
and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be
portable and easy to set-up and remove from the site.
We can manufacture to all sizes and pressure up to 200 psi required
for different fabric belts and steelcord belts.
Technical Parameters (Reference)
| Applied Width(mm) | motor power | Dimension(LxWxH)(mm) | Weight(KG) |
ZLJ-800x830 | 800 | 11.2 | 1280x830x630 | 650 |
ZLJ-1000x830 | 1000 | 14.1 | 1480x830x630 | 700 |
ZLJ-1200x830 | 1200 | 16.5 | 1680x830x710 | 900 |
ZLJ-1400x830 | 1400 | 18.6 | 1930x830x760 | 1100 |
ZLJ-1600x830 | 1600 | 21.1 | 2140x830x800 | 1320 |
ZLJ-1800x830 | 1800 | 23.3 | 2300x830x850 | 1480 |
ZLJ-2000x830 | 2000 | 25.6 | 2600x830x950 | 1860 |
Specification
1. Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ(Customize
available according to your requirement)
2. Quick water cooling device: 15 minutes From 145 ºCdown to 80
ºCor even lower
3. Cooling source: Water or Air
4. Heating source: Electricity
5. Heating time: from room temperature to vulcanization temperature
need less than 20 minutes
6. Heating plate surface temperature difference: ± 1 ºC
7. The temperature adjustment range: 0 ~ 200 ºC(custom)
8. Vulcanization pressure: Max 2.5MPa.
9. Curing temperature: 0 ~ 99min (according to the thickness of the
belt to adjust)
Usually 10mm~25mins, 20mm~35mins
10. Automatic mute pressure pump
11. Automatic control panel: insulating and waterproof, security
alarm, Auto power-off when reach the vulcanization temperature.
Upgrading explosion proof control box option available.
Our Services
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
FAQ
1. Q: Are you a manufacturer or trading company?
A: We are the manufacturer. We have our own plant, workers and
technology research development department.
2 .Q: Where is your factory located? How can I visit there?
A: Our factory address is located in beautiful Qingdao, West Coast
Economic Zone. The nearest airport is Qingdao Liuting International
Airport. Kindly send flight information in advance, so that we can
pick you up at the airport, and book hotels as you require.
3. Q: What are your hot sale machines?
A: The main products are conveyor belt vulcanizing joint machine, mine
explosion-proof conveyor belt vulcanizing machine, conveyor belt
repair machine, conveyor belt peeling machine and other relevant
equipment.
4. Q: How does your factory do regarding quality control?
A: Quality is priority No. 1 and we have our own quality control
department. We will make a strict inspectin before the machines
leave our factory.
5 .Q: Are the technical parameter is fixed?
A: Basically, each model corresponding to the related machine. But
we can design different type machines according to the client's
requirement.