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Water Cooling Rubber Conveyor Belt Vulcanizer Nylon Belt Jointing Machine 50/60HZ
Product Introduction
Rubber Conveyor Belt Vulcanizer using modular, electric heating, hot plate temperature difference is small, the new pressure water bag pressure uniform, lightweight, reliable quality, the use of new digital control box, long life, good performance, light weight. Applicable to canvas, nylon, steel cord,PVG and other tape vulcanized joints (repair).Water-cooled connector (repair) curing machine, in order to save the curing time of vulcanization, and improved a new type of Rubber Conveyor Belt Vulcanizer, Rubber Conveyor Belt Vulcanizer as long as the use of the site with ordinary water, you can complete the curing, the hot plate water cooling, From the curing temperature to 60 ℃ only 20 minutes, is a new, ideal conveyor belt cement (repair) equipment.
Technical Parameters (Reference)
Model | Applied Width(mm) | motor power | Dimension(LxWxH)(mm) | Weight(KG) |
ZLJ-800x830 | 800 | 11.2 | 1280x830x630 | 650 |
ZLJ-1000x830 | 1000 | 14.1 | 1480x830x630 | 700 |
ZLJ-1200x830 | 1200 | 16.5 | 1680x830x710 | 900 |
ZLJ-1400x830 | 1400 | 18.6 | 1930x830x760 | 1100 |
ZLJ-1600x830 | 1600 | 21.1 | 2140x830x800 | 1320 |
ZLJ-1800x830 | 1800 | 23.3 | 2300x830x850 | 1480 |
ZLJ-2000x830 | 2000 | 25.6 | 2600x830x950 | 1860 |
Main Parts & Fittings
Rubber Conveyor Belt Vulcanizer can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a Rubber Conveyor Belt Vulcanizer is as following:
Name | Amout |
The whole machine | 1 set |
Stab a wrench | 2 piece |
Clip tight device | 1 set |
Electricity controls box | 1 set |
A cable | 1 root |
Two cable | 2 root |
Hot electric resistance | 2 root |
SD hand press pump (from choose) | 1 set |
Pressure pipe | 2 root |
Cold water system(can choose) | 1 set |
Our Advantages
AUTOMATIC CONTROL BOX
With automatic temperature control, security alarm and automatically switch off the power. The control box can monitor the temperature of 3-5 different points on each heating platen at the same time to ensure the result of jointing.
PRESSURE SYSTEM
Signature RUNNING "Pressure Bag" uniform pressure system is lighter up to 4 times than the outdated pressure bag.
The pressure bag can reach full expansion in one time and ensure the uniform pressure up to 3.0MPa.
HEATING PLATEN
Custom extruded plank, silicone heating elements (up to
180°C/356°F), and durable composite insulating packaging are used
to construct a flexible platen that contours to belt
irregularities.
It takes 15~25mins rise up to vulcanizing temperature (about
145°C).
The flush "quick connect" make smooth profile. Recessed power
connections are sealed for moisture resistance.
COOLING SYSTEM (Option Available)
Custom "Extruded Plank" cooling system within platens is made by
several cuprum pipelines, it only takes about 20mins to drop the
temperature down to 60°C.
PRESSURE PUMP
Automatic mute pressure pump own the features as smaller size,
lighter weight and high impact-resistance. Compared with the manual
pump, the operating pressure can be 23kg/cm2 (2.3MPa).
1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.
2. It is designed to use as an inter-core cord rubber replacement
material in splicing steel cord conveyor belts or a tie gum in
fabric belts.
3. The material is designed to bond to cured intercore rubber and
wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond
improvement material for general grade fabric conveyor belts.
The ZLJ sectional has uniform pressure bag and aluminum/steel bolt
and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be
portable and easy to set-up and remove from the site.
We can manufacture to all sizes and pressure up to 200 psi required
for different fabric belts and steelcord belts.
Specification
1. Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ(Customize
available according to your requirement)
2. Quick water cooling device: 15 minutes From 145 ºCdown to 80
ºCor even lower
3. Cooling source: Water or Air
4. Heating source: Electricity
5. Heating time: from room temperature to vulcanization temperature
need less than 20 minutes
6. Heating plate surface temperature difference: ± 1 ºC
7. The temperature adjustment range: 0 ~ 200 ºC(custom)
8. Vulcanization pressure: Max 2.5MPa.
9. Curing temperature: 0 ~ 99min (according to the thickness of the
belt to adjust)
Usually 10mm~25mins, 20mm~35mins
10. Automatic mute pressure pump
11. Automatic control panel: insulating and waterproof, security
alarm, Auto power-off when reach the vulcanization temperature.
Upgrading explosion proof control box option available.