Product Details
Conventional Heavy Duty 250 Ton Rotator / Pipe Positioners Machine
Quick Detail
- Conventional bolt adjustable type;
- Fine machining to upper surface of base;
- All motion parts have lubrication system;
- Lifting lug on the base of roller bed;
- Schneider or Panasonic inverter to realize VFD speed control and
synchronous rotation of rollers;
1. Introduction:
This series pipe welding rotators are bolt adjustable type. It also
can take self-alignment/self-centering rack.
Our standard welding roller beds are designed for maximum workpiece
loads from 2T to 250T are used for the rotation
and positioning of heavy, rotationally symmetrical workpieces like
tanks, pipes or boilers for further machining or welding.
We also provide tailor-made pipe welding rotator according to your
special requirements.
2. Main Parameters
Model | XHGK2 | XHGK5 | XHGK10 | XHGK20 | XHGK40 | XHGK60 | XHGK80 | XHGK 100 | XHGK 160 | XHGK 250 |
Max loading T | 2 | 5 | 10 | 20 | 40 | 60 | 80 | 100 | 160 | 250 |
Suit diameter mm | Min | 150 | 250 | 250 | 250 | 600 | 700 | 700 | 700 | 1000 | 1000 |
Max | 2600 | 2800 | 4000 | 4200 | 4500 | 5000 | 5500 | 6500 | 6000 | 7500 |
Rubber Roller mm | Dia | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | - | - |
Width | 80 | 100 | 120 | 120 | 120 | 120 | 120 | 120 | - | - |
Metallic roller mm | Dia | 190 | 240 | 290 | 340 | 390 | 440 | 494 | 540 | 620 | 700 |
Width | 16 | 20 | 38 | 45 | 60 | 70 | 80 | 100 | 220 | 260 |
Linear speed m/h | 6--60 |
Speed Control | VFD |
Motor power kW | 2×0.18 | 2×0.37 | 2×0.55 | 2×1.1 | 2×1.5 | 2×1.5 | 2×2.2 | 2×2.2 | 2×4 | 2×5.5 |
Roller distance mm | Min | 260 | 400 | 400 | 450 | 800 | 880 | 900 | 1000 | 800 | 1200 |
Max | 1160 | 1200 | 1780 | 1950 | 2000 | 2200 | 2500 | 2800 | 2800 | 4000 |
Above are our standard models and parameters, and it can be designed and manufactured on request. |
*We reserve the right to alter specifications without prior notice.
3. Main features
The standard models of our pipe welding rotators or roller beds
have the following features:
- Steplessly controllable rotary drives by means of A.C. or D.C.
motor (on request) drive via self-locking worm gear reducers;
- Schneider or Panasonic inverter to realize VFD speed control and
synchronous rotationof rollers;
- Heat treatment to main welding parts after welding; sand blasting
treatment to main welding parts before painting;
- Fine machining to upper surface of base;
- Roller distance is bolt adjustable and roller surrounding angle
among 45°~110°;
- All motion parts have lubrication system;
- Main electric elements are ABB/Siemens brands;
- Hand pendant with Forward-Stop-Reverse and speed potentiometer are
standard;
- Lifting lug on the base of roller bed;
- Standard color:
Optional features:
- Roller material options: Metallic or PU roller;
- Undercarriage/travel boogie;
- Interface for integral control with welding column&boom;
- Self-centering/self-alignment rack;
- Foot switch;
- Servo drive;
- Anti-explosion motor&control panel;
4. Supply range
- Driving turning roll 1set
- Idle turning roll 1set
- Electric control system [including 1piece of electric control
cabinet, 1piece of remote control box with cable 6m(cable for
XHGK250 is 8m)] 1set
- Technical documents (with manual book, conformity certificate,
packing list, etc) 1set
5. Reference drawing
6. Reference photo
7. Comparative advantage
- ISO9000&CE certified;
- Professional and experienced engineer team to ensure the advanced
design about structure and electric;
- Experienced and skilled workers to care for each work flow from
material cutting, welding, grindig to final
- assembly and testing to ensure high machine quality;
- Professional and experienced after sale service team to guarantee
quick and satisfiedinstallation,
- commissioning or service;
- Optimum materials and outsourcings to ensure the best performance;
- Commissioning and testing before delivery;
- Factory inspection is encouraged;
Company Profile
Weldsuccess product designs combine accuracy, speed, flexibility,
durability, reliability and advanced technology to deliver machines
with the highest performance-to-price ratio in the industry with CE
certificates.
Weldsuccess attend the International Fair every year, like the
Germany Essen,USA Fabtech and some other international local
welding fair.
And since 2012, we focuses on the international market only. The
welding positioners, welding rollers and welding column boom have
been exported to more than 40 countries.
We are looking forwards to the cooperation with you soon!