Product Details
100Ton Welding Rotator Turning Roll Double Drive Self - aligned
1. pipe welding rollers Quick Details
- Steplessly controllable rotary drives by means of A.C. or D.C.
motor (on request) drive via self-locking worm gear reducers;
- Schneider or Panasonic inverter to realize VFD speed control and
synchronous rotation of rollers;
- Roller distance is self-aligned and roller surrounding angle among
45°~110°;
2. Introduction
This series welding rotators are self-alignment/self centering
type.
Our welding roller beds designed for maximum workpiece loads from
80T to 100T are used for the rotation and positioning of heavy,
rotationally symmetrical workpieces like tanks, pipes or boilers
for further machining or welding.
We also provide tailor-made pipe welding rotator according to your
special requirements.
3. welding roller Parameters
Model | HGZ80 | HGZ100 |
Max loading T | 80 | 1000 |
Suit diameter mm | Min | 850 | 6000 |
Max | 5000 | 2800 |
Rubber Roller mm | Dia | 500 | 500 |
Width | 120 | 120 |
Metallic roller mm | Dia | 494 | 494 |
Width | 60 | 80 |
Linear speed m/h | 6--60 |
Speed Control | VFD |
Motor power kW | 2*2.2 | 2*2.2 |
Roller distance mm | 2000 | 2200 |
Above are our standard models and parameters, and it can be
designed and manufactured on request. |
*We reserve the right to alter specifications without prior notice.
4. Main features
- The standard models of our roller beds or welding rotators have the
following features:
- Steplessly controllable rotary drives by means of A.C. or D.C.
motor (on request) drive via self-locking worm gear reducers;
- Schneider or Panasonic inverter to realize VFD speed control and
synchronous rotation of rollers;
- Heat treatment to main welding parts after welding; sand blasting
treatment to main welding parts before painting;
- Roller distance is self-aligned and roller surrounding angle among
45°~110°;
- All motion parts have lubrication system;
- Main electric elements are ABB/Siemens brands;
- Hand pendant with Forward-Stop-Reverse and speed potentiometer are
standard;
- Lifting lug on the base of roller bed;
- Standard color:
Optional features:
- Roller material options: Metallic or PU roller;
- Undercarriage/travel boogie;
- Interface for integral control with welding column&boom;
- Foot switch;
- Servo drive;
- Anti-explosion motor&control panel;
5. Supply range
- Driving welding rotator 1set
- Idle welding rotator 1set
- Electric control system [including 1piece of electric control
cabinet, 1piece of remote control box with cable 6m] 1set
- Technical documents (with manual book, conformity certificate,
packing list, etc) 1set
6. Structure drawing
7. Reference photo
8. Comparative advantage
- ISO9000&CE certified;
- Professional and experienced engineer team to ensure the advanced
design about structure and electric;
- Experienced and skilled workers to care for each work flow from
material cutting, welding, grinding to final assembly and testing
to ensure high machine quality;
- Professional and experienced after sale service team to guarantee
quick and satisfied installation,commissioning or service;
- Optimum materials and outsourcings to ensure the best performance;
- Commissioning and testing before delivery;
- Factory inspection is encouraged;
Company Profile
Weldsuccess product designs combine accuracy, speed, flexibility,
durability, reliability and advanced technology to deliver machines
with the highest performance-to-price ratio in the industry with CE
certificates.
Weldsuccess attend the International Fair every year, like the
Germany Essen,USA Fabtech and some other international local
welding fair.
And since 2012, we focuses on the international market only. The
welding positioners, welding rollers and welding column boom have
been exported to more than 40 countries.
We are looking forwards to the cooperation with you soon!