Artisitc Customization and Sustainable Biodegradable Solutions in Molded Fiber Packaging

Artisitc Customization and Sustainable Biodegradable Solutions in Molded Fiber Packaging

Molded Fiber Packaging Details:

It combines functionality, sustainability and visual appeal, making it an ideal choice for environmentally-consious brands. It made by Thermoformed process (also known as ''Wet-Press'') integrates forming and drying in a single mold, no oven curing is needed. The result is a collection of high-quality, thin-walled items(range from 0.6~1.3mm in thickness), with good dimensional accuracy, and smooth, rigid surfaces. It made from 100% virgin plant fiber such as bagasse/sugarcane, bamboo.

Key Features:

1) Printable Surface: Customize your packaging with vibrant designs and branding.

2) Sustainable Choice: 100% biodegradable molded pulp box.

3) Raw material: Made from 100% sugarcane and bamboo, renewable resources that minimizes environmental impact.

4) Color Options: While white, black are popular choices, we offer full customization, allowing you to select any color that aligns with your brand identity.

5) Technique: Use thermoforming technology, we achieve superior surface effects and ensuring the protection of your valuable products.

6) Comprehensive service: From 3D design and prototyping to refining, manufacturing, trimming, printing and assembly, our team provides end-to-end solutions to bring your vision to life.

Molded Pulp Packaging Advantages:

1). Eco-friendly Package: Our molded pulp packaging are eco-friendly, compostable, 100% recyclable and biodegradable.
2). Renewable Material: All the raw materials are natural fiber-based renewable resources.
3). Customized Color: The most common color is white, black and natural brown, but it's customizable in any color as per request.
4). Advanced Technology: Can be made by different techniques to achieve different surface effects and price targets.

5) Protection: Create cushions and protects.
6). Design Shape: Custom size and shape are welcomed.

7). Easy Unpack: Unpacking is grealy simplified, requiring only one step to remove the product.
8). Additional Capability: Can be made water-proof, anti-fiber dust.

FAQ:

1) Are you a trader or a manufacturer?

We are a manufacturer, we have our own production plants located in Southern China.

2) What type of product do you make?

We supply Molded Pulp Trays and Tooling/Mold.

There's three types of molded pulp trays we supply:

• Type 1: Thermoformed / Thin Walled

Manufactured use 'Thermoformed' process (also known as 'Wet Press') allows for incredibly smooth rigid quality molded pulp tray, the wall thickness range from 0.6mm to 1.3mm. Main used for tableware, high-quality electronics package inserts and cosmetic package.

• Type 2: Transfer molded

Transfer molded means after formed then transfer under the sun or oven to dry, which is widely used today, we called it Dry Pressing in the molded pulp industry. The product surface feature is one side smooth but no so smooth as type 1, the other side is rough, the wall thickness range from 1.5mm to 3.0mm. Typically use for egg tray and industrial packaging. The mold and product cost much less than Thermoformed type.

• Type 3: Processed

It manufactured with a secondary or specific treatment process, such as additional coating, printing, hot stamping or additives.

3) Will there be a mold fee for doing this trays?

Yes, there be a mold fee for all customized design.

WINNER PULP was founded in 1994, beginning as a mold-maker focus on engineering, design, develop and build molds to packaging specialist worldwide in molded pulp industry. With this foundation, in 2015, we expanded to 12,000-square-meter manufacturing facility for molded pulp packaging production which daily output can come to 10 tons of thermoformed product. In 2021, we constructed another 15,400-square-meter facility for dry-pressing product which daily capacity can max. achieve 40 tons.

Utilizing our in-house engineering team and modern molded pulp process and equipments, we could help you run from concept, engineering, tooling to manufacturing. We work with companies of all types who are looking to improve their packaging and move to more sustainable alternative from polystyrene and plastic.

Our team of experienced engineers pushes the boundaries of packaging development and the trust we are given from our customers makes this possible. Some of our customers are Fortune Global 500. We take the time to listen to customer’s needs and using our level of experience turn into sustainable and cost-effective packaging.

At WINNER PULP, you will find the high grade of molded pulp made in stylish and innovative designs for a wide array of products. We continuously strive to create custom packaging that are good for the planet, generate a positive brand image, looks great and green.

CERTIFICATIONS

WINNER PULP have been awarded National High-Tech Enterprise certificate, it is a recognition of WINNER PULP's achievements within the research and development field. We currently holds 2 Patent of Invention, 18 Utility Model Patents for our production facilities. We continually invests in R&D and equipments to be a valued manufacturing partner with our customers.