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Warranty 2 Years Shipyard Use Barge Docking Heavy Lifting Airbags
Product Introduction:
The history of heavy lifting airbag dates back to 1981. Xiao Qinghe ship repair and building shipyard, located in Jinan city of Shangdong Province, launched a 60 DWT tank barge with airbag suspension on January 20, 1981. Seven airbags were deployed in that project. One was 2 meters in diameter and 6 meters long and used for elevating. The remaining six airbags were 0.8 meters x 6 meters long and acted as the rollers. The first intention of that trial launch was to develop a prompt, less landform limited ship launching method for warfare purposes.
Feature of Shunhang Products:
1. Big carrying capacity
The carrying capacity of the inflating marine rubber airbag is an
important indicator of its quality. The CB/T 37951996, The Airbag
For The Ships Up To Slipway And Launching, specifies its working
pressure and the load-bearing capacities per meter under various
compression ratio. Our new generation of airbags are made of novel
rubber compounding and high-tension fortifying fiber. Their
carrying capacities have been over one times stronger than the
standard requirements. That means that less airbags are needed for
the ships up to the slipway and launching if with Shun hang marine
rubber airbags meanwhile the safe reliability is also guaranteed.
2. High capacity against compression and twisting
When the airbag moves under the ship bottom, it will be compressed
between the ship bottom and the ground. As the rolling velocities
are not the same among them, they would be torsional deformed. This
composite deformation created by both the compression and twisting
is described as compressed and twisted movement. When such
compression and twisting happens on the air bag, its partial wall
would buckle. Then the wall in structure of the multi-layer
fortifying fibers would very easily laminate and tear out,
resulting the breaking of the fortifying fiber and consequentially
the bursting of the entire airbag.
3.New design of anti-bursting construction at the end
For our new generation of airbags, both the rubber compounding and
making process are improved so that their structural tearing
strengths are improved and so for their capacity for twisting and
compression resistance. The deflating possibility would increase at
the joint of the end ironwork and the rubber as the working
pressure rises.Once it leaks at the end after repeated operation,
the end would be more likely to burst out under the high pressure
and injure the people.Such accidents due to poor air bag quality
have happened many times in the ship launching. We should keep
alert on it. To meet the requirement on the air tightness under
high internal pressure, the new anti-blasting construction is
designed with the end to enhance the binding strength and air
tightness at the joint of the bag body and end ironwork. This
design could meet the increased working pressure and has been free
of the leakage so far in use and proved safe.
The Heavy Lifting Airbag:
Specifications:
Some common sizes of our heavy lifting airbags, customized sizes are also available | |||
Diameter(m) | Effective Length(m) | Layer | Pressure(MPa) |
1.0 | 10 | 5~6 | 0.07~0.10 |
1.0 | 12 | 5~6 | 0.07~0.10 |
1.0 | 15 | 5~6 | 0.07~0.10 |
1.2 | 10 | 5~6 | 0.08~0.12 |
1.2 | 12 | 5~6 | 0.08~0.12 |
1.2 | 15 | 5~6 | 0.08~0.12 |
1.5 | 12 | 5~8 | 0.08~0.16 |
1.5 | 15 | 5~8 | 0.08~0.16 |
1.5 | 18 | 5~8 | 0.08~0.16 |
1.5 | 20 | 4~8 | 0.08~0.16 |
1.5 | 24 | 5~8 | 0.08~0.16 |
1.8 | 12 | 5~8 | 0.08~0.15 |
1.8 | 15 | 5~8 | 0.08~0.15 |
1.8 | 18 | 5~8 | 0.08~0.15 |
1.8 | 20 | 5~8 | 0.08~0.15 |
1.8 | 24 | 5~8 | 0.08~0.15 |
2.0 | 18 | 6~10 | 0.08~0.18 |
2.0 | 20 | 6~10 | 0.08~0.18 |
2.0 | 24 | 6~10 | 0.08~0.18 |
2.5 | 18 | 7~10 | 0.07~0.13 |
2.5 | 20 | 7~10 | 0.07~0.13 |
2.5 | 24 | 7~10 | 0.07~0.13 |
Instruction of Airbag Application in Ship Docking
1. Fasten the hull with the steel cable of traction winch.
2. Fill in one or several airbags in the optimum position of the
prow bottom. After inflating, the prow shall be lifted to certain
height so that the ship can be moved forward by the traction of
winch. For ships with flat bottom such as barge and so on, the
contacting are between airbags and the bottom is large, if the ship
is light, the prow can be lifted by one airbag filled in from the
prow. For ships which are difficult to feed in the airbags such as
pontoon and so on, the airbags can be threaded from one side to
another. If the ship is too heavy, add 1 to 2 or more airbags at
certain interval until the prow can be lifted. As to power-driven
ship with “V” shaped prow, the airbags must be moved to backward as
the lift if not enough due to the small contacting area between the
airbags and bottom of ship. Sometimes, the airbags must to be moved
backward 1/4 of the length of ship to lift the prow. During being
moved backward, precaution shall be taken to prevent scratching on
the airbags by the stem. A “V” shaped groove can be dug firstly if
possible so as to increase the contacting area between the airbags
and the bottom. The coastal shipyard can bury the airbag in proper
location during the low tide and pull the ship to where the airbags
locate. Inflate the airbags and the ship will be lifted easily.
Anyway, the shipyard may adopt applicable methods based on its own
conditions.
3. Start the winch to move the ship. Feed the airbags gradually in
accordance with the requirement of arrangement space until the ship
is pulled to the slipway.
4.Lift ship with the help of crane, construct hard block, pad ship and remove the airbags.