Product Details
Cylindrical and square winding machine
This machine is mainly used for the production of square lithium-ion power battery cells, and the main use of Z-shaped lamination method. The positive and negative pole pieces that have been cut are placed in the material box, and the two sets of manipulator mechanisms take the positive and negative pole pieces from the material box, and after precise positioning, they are alternately stacked on the lamination platform. The diaphragm is actively unwinded by the motor, and through the tension mechanism and the correction mechanism, the lamination table is introduced. After the lamination is completed, the cell is transferred to the tail roll adhesive station through the battery cell transfer mechanism, and the tail roll is automatically tailwinded, the diaphragm is cut off, the glue is automatically applied, and the battery cell is automatically output.
Using servo motor + precision ball screw to drive the lamination table to move;
Servo motor is used for diaphragm motion compensation;
With positive and negative pole piece handling mechanism;
The use of brushes, static electricity and other mechanisms to prevent heavy film;
Adopt CCD+UVW platform to achieve secondary positioning;
Glue is applied on the four sides of the battery cell to ensure that the battery cell does not loosen and deform;
Bus-type servo control system;
Visualization of HMI parameters.
Device model | LDD01 | LDD02 |
Polar width | 80-150mm | 150-300mm |
Extreme ear exposure length | 5-20mm | 5-20mm |
Polar ear exposure width | 5-20mm | 5-20mm |
Diaphragm width | 150-300mm | 150-300mm |
Cell width | 80-150mm | 150-300mm |
Accuracy of alignment between the pole plate and the diaphragm | Central deviation±0.3mm |
Diaphragm end facing accuracy | ±0.3mm(Use the edge as a baseline for finishing alignment±0.5mm) |
Adjacent pole alignment accuracy | ±0.3mm(Take the center as the benchmark) |
The overall alignment accuracy of the pole plates | ±0.4mm(Take the center as the benchmark) |
Monolithic efficiency | <0.4-0.6S/PCS(Duplex) | <0.8-1.2S/PCS(Single station) |
Crop rate | ≥98% |
Yield rate | ≥99% |
weight | 3600KG | 2900KG |
Dimensions | 3900*1700*1960mm(Duplex) | 2200*1700*1960mm(Single station) |
Company Profile
Jiangsu Zhiyao Intelligent Equipment Technology Co., Ltd. focuses on the research and development, production and sales of welding fields, intelligent control, new energy automation, digitalization and intelligent products. The company has set up R&D center, Zhenjiang and Yangzhou production bases in Nanjing, covering an area of more than 30 acres and a plant area of 20,000m². Relying on advanced welding technology reserves and high-end software and hardware talents, we strive to become the leader of intelligent control in the welding industry. After more than 10 years of development and precipitation, the company has achieved fruitful results in the field of intelligent control of resistance welding, ultrasonic welding and new energy industry.