KPHJ-1500 H Beam Automatic Welding Machine Integrated CNC

H BEAM Assembly-weld-straighten integrated machine

Compared to traditional production line:
(1) Less occupied area
Traditional H-beam welding production line: the area of production site is about 4500 square meters.
Assembly welding and straightening machine: the production area is more than 1600 square meters, which is equivalent to the area occupied by one assembling machine.
(2) Labor cost reduction
Traditional welding production line of H-beam: 1 assembling machine, 2 gantry welding machines, 1 straightening machine and 4 equipment, with 5-6 continuous production personnel (2 assembling machines, 2 gantry welding machines, 1-2 straightening machines).
Assembly welding and straightening machine: 1-2 persons for operation.
(3) High qualified rate of products
Traditional welding production line: the qualified rate is about 30%.
Assembly welding and straightening machine: the qualified rate is about 90%.
(4) Low power consumption of equipment
Traditional welding production line: (1 assembly machine, 2 gantry welding machine, 1 straightening machine) the total power is about 250KW, the coefficient is about 0.8, and the power consumption is about 2000 kwh / day.
Assembly welding and straightening machine: the total power is 125KW, the working hours per day is 10 hours, the coefficient is about 08, and the power consumption is about 1000 kwh / day
(5)Automatic model adjustment
Traditional welding production line: when the assembling machine and straightening machine are working, the wing plate and web plate need to be adjusted manually, which wastes time. For example, when the assembling machine works, each time H steel of different specifications is replaced, the equipment needs to be adjusted, and the normal and skilled operators also need about half an hour.
Assembly welding and straightening machine: model automatic adjustment, web, flange plate automatic reference alignment, convenient and fast.
(6)Investment cost
Traditional welding production line: self purchase gantry welding guide rail, welding cable, w frame, etc. about 50000 rmb.
Assembly welding and straightening machine: it can be used by connecting power supply, without additional cost, convenient and fast, and saving cost.

Wuxi Kawe Intelligent Equipment Co., LTD., located in Wuxi high-tech development District, is specialized in the research and development, manufacturing, sales, technical services and international trade of intelligent, automatic welding and cutting equipment. With more than 20 years of professional technology and application experience in welding and cutting equipment industry, it serves the manufacturing of steel structure in mechanical engineering, construction engineering, shipbuilding, bridge engineering, nuclear power and other industries.
The company's products are intelligent, efficient and economic oriented, and provide customers with integrated production solutions. The main products include CNC/intelligent cutting equipment, automatic/intelligent welding equipment, as well as the related shape correction, groove processing, drilling and milling processing, surface processing and other serialized equipment.
Kawe and Wuxi research institute of Huazhong science and technology university, Shanghai Fang Ling computer software co., Ltd. and Googoltech are in-depth cooperation, the intelligent technology such as visual analysis, software process and motion control, has been applied to intelligent/automatic cutting, welding equipment industries, the multiple projects results have been achieved, leading intelligent cutting, welding technology from theory to practical applications.
The company strictly implements ISO9001 quality management system, with comprehensive management department, sales department, technology research and development department, production planning department, quality assurance department, technology office, service department, etc., the organizational system is complete.
Win-win cooperation and mutual benefit is the company's development philosophy. Take the product, the service as the link, enhances the customers’ product quality and the efficiency by the advanced technology, promotes the industry progress and the development together with the customer.
The company adheres to the management concept of "cooperation, respect and innovation" and realizes the common development of the enterprise, employees and market with the spirit of cooperation. To realize the common value of enterprise, employee and customer with respect; To realize the common benefit of enterprises, employees and customers with innovative management and technology.