Product Details
Technical Parameters
Item | Data | Item | Data |
Power | 25KW | Compressed Air | 0.5-0.7Map |
capacity | 18 sec per single-sided loading (Piece output is dependent on wire length and housing/terminal
combinations) | Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half
stripping; The cutting precision is 0.05mm |
Crimping Capacity | 10 tons and15 Tons Servo motor with mute specification (Customized according to the requirements of products) | Laser stripping aluminum foil | 3-50mm, the residual size of one circle of aluminum foil is less
than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the
cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin |
Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing
feeding module (According to customer requirements) | Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm |
Wire Cross-sections | 2 – 20 mm² | Optional | Max.12 PCS Crimping Module ((with programmable crimp height) |
Process Monitoring (integrated) | CCD Terminal Detection Crimping Force Monitoring Insertion Force Monitoring | Screening Can Reversal | 5-20mm |
Feeding Wire Length | 600-9999mm | Inner Skin Cutting | 0-55mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision ±0.05mm |
Electrical Connection | Electrical Connection | Optional Modules | Pull force Height Crimp-height Measurement Seal Module RXM Linquan MES System Laser Inkjet Print Tinning Twisting Stranded Wire |
The KYLIN Series is specially designed for high voltage Harness
manufacturing. Can produce kinds of high voltage harnesses of
varying
degrees of complexity.
It has the functions of Both-end measuring, cutting, Both-end
striping, Both-end crimping, inner and outer skin cutting,
screening can
cutting, screening can reversal, Both-end Insertion and so on.
Reduce production time significantly.
These machines make it possible to manufacture a range of high
voltage harnesses. Greatly saving labour cost.
Precision transmission and alignment
Professional high-voltage line transmission module, to achieve
precise transmission of different specifications of high-voltage
wire.
During transmission, the wire is straightened synchronously to make
its transmission smoother and more accurate.
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in
loops to the processing machines.
Continuous data flow and traceability production data can be sent
directly to the machine via a network. The quality data from the
production process is saved for each wire harness, and traceability
is guaranteed at all times.
Cutting Precision
It is based on a capacitive measuring principle, is integrated into
the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting
parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or
higher,far higher than the industry standard 1.6(Detailed data
reports
can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening
Can cutting and can be added according to customers need.
The equipment is modular and can be matched according to product
types.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detects the Coreless crimping, Crimping
without stripping, Deep and shallow crimping, Core wire splay, Half
packing of the insulation layer and providing alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length
Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless
crimping and provide alarm.
Special adjustment device for final harness
Processing samples
Company Profile
Shenzhen Linquan Technology Co., LTD. founded in 2013, is a
comprehensive intelligent manufacturing solution provider
integrating automation equipment and industrial software.
Headquartered is in Shenzhen and has a production base in Shanghai.
The company focuses on core technologies such as industrial
automation, intelligence, digitalization and networking, and its
business covers automation equipment and industrial software,
providing high-quality and efficient intelligent manufacturing
solutions for customers in new energy, automotive electronics and
other industries.
Linquan technology has great insights in industry transformation
and upgrading demand, highly integrates high-end intelligent system
and traditional processing equipment to redefine the automotive
wiring harness production pattern, and has accumulated a large
number of first-class customers around the world in new energy,
automotive electronics field. Linquan has launched benchmarking
products in intelligent production, on-line testing and intelligent
factory overall solution fields. With many successful cases,
Linquan aims to help customers build core competitiveness.
Lin Quan can provide custom build equipment & solutions for
wire harness processing on:
High voltage cables manufacturing
Low voltage wire harness manufacturing
Automatic crimping machine
Automatic tinning machine
Digital factory & Industry 4.0 (lin quan MES)