Customized Pellet Mill Die Manufacture in China For Different Pellet Die

Pellet Die Customized Manufacture in China For Different Pellet Die

PELLET die is made of high-quality alloy steel or high-chromium stainless steel (German standard X46cr13). It is processed by forging, cutting, drilling, heat treatment and other processes. Through strict production management and quality system, the hardness, die hole uniformity and die hole finish of the production ring die have reached very high quality.

We PELLET die Advantage :

1.Select high-quality raw materials, secondary steelmaking, degassing billet;

2.Ring die material: X46Cr13 / 4Cr13 (stainless steel), 42Crmo / 20CrMnTi (alloy steel) or other custom materials;

3.Imported gun drill and multi-station drill, one-time forming die hole, high-quality finish, production of feed, beautiful appearance and high output;

4.Select the combination of vacuum furnace and continuous quenching furnace to ensure long service life;

5.According to the principle and requirements of the customer to design compression ratio and strength;

6.Microscopic examination to ensure product quality;

Some Pellet Die specs :

Why us ?

1. Both alloy steel and stainless steel ring die are all drilled by auto gun-drilling machines, so holes will be more smoothly. The max thickness ring die our machines can drill is 140mm(Germany deepth hole auto-drilling machines), and the minimum holes our machines can drill is 1.0mm.

2. Ring die raw material come from China No.1 steel forging factory, the using life can be enhanced about 10%-15%.
3. Advanced holes' designing, ensure the pellets can be made out smoothly, and special holes (row) arrangement, ensure the capacity can be enhanced 10% without broken.

A good pellet press die can improve product quality and output, reduce energy consumption (granulation energy consumption accounts for 30%-35% of the total energy consumption of the entire workshop), and reduce production costs (the cost of pellet mill die loss accounts for 25%-30% of the maintenance cost of the entire production workshop).Pellet dies must resist abrasion, corrosion from chemical exposure and breakage caused by the physical stresses of pellet formation. The optimum die combines high resistance to abrasion, breakage and corrosion with maximum productivity.


The difference between different raw materials :

1. Alloy dies are the choice for many biomass processors because of their good abrasion and breakage resistance

2. Chrome dies (less used )have superior corrosion resistance, making them the choice for processing operations involving corrosive chemicals

3. Stainless steel dies have the best abrasion and breakage resistance as well as good corrosion resistance

Customized pellet die set accept .

Pellet press die processing :

gun-drilling machine+ auto counter-sinking machine+vacuum heat treatment machine..

WARM TIPS:

1.The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal;
2.Material should be evenly distributed across the whole working area;
3.Make sure that all holes work uniformly, opening the clogged holes if necessary;
4.When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.

FAQ:
1,Q:Are you a mould manufacturer? How long is the production cycle of the ring die?
A:We are a manufacturer, specializing in manufacturing ring mold production, our ring mold production cycle in 30-60 days.
2,Q:How long can your ring die be used?
A:Our ring die has long service life.The service life time is above 1000 hours.
3,Q:Which foreign customers have purchased your ring mold?
A:Yes, we have.Our company has established business relationships with customers in South Africa,,Vietnam, Korea,Indonesia, New Zealand, India, etc.
4,Q:What materials do you usually use for your ring mold?
A:The materials used in our company's ring mould are all stainless steel, which is measured by European standards.
5,Q:How far is your company from the port?
A:We are only 200 kilometers from Shanghai Port.
6,Q:What information do you need to provide to purchase your ring mold?
A:As long as you tell us the brand and model of your pelletizer, aperture and compression ratio, we will produce precise pelletizer spare parts for you.

Apex Biomass Equipment Co., Ltd. was founded in 2013 and is located in Liyang High-tech Zone, Jiangsu Province. The factory occupied an area of 10,000 square meters and is committed to providing personalized services for biomass pellet fuel, biomass organic fertilizer pellets, agriculture waste pelleting, RDF/RF pellets, accessories customization, etc. Apex Biomass Equipment's advantages is its experienced R&D team, strict scientific management, coupled with our own experience in wood pellet plant and advanced processing equipment, we can now design and manufacture first-class, low-maintenance mechanical equipment. Due to factory direct supply, advanced design and high-quality after-sales service, customer-oriented, we have now served more than 1,000 production lines at home and abroad. We are always customer-oriented, helping customers solve problems, and look forward to working with you.