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Continuous Galvanizing Line/Galvanising Line/CSL/Galvalume Line
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with a competitive advantage. Our innovative engineering team
applies our technology to offer a tailor made solution to your
individual requirements consistent with your preferences,
production goals and budgets.
The competitive advantage of JJRS stems from being able to offer
the world's best technology at competitive pricing, with the backup
of full & ongoing specialist support. In short, we offer a world
class supply solution that is second to none.
Aluminum galvanizing line
The aluminum galvanizing line is a set of equipments that plating a
layer of zinc or aluminum alloy on the strip while in high
temperature. The production line was composed of uncoiler, welder,
storage tank, degreasing section equipments, continuous annealing
furnace, zinc pot, air knife, skin pass, tension leveler, oiler,
shear, recoiler and other equipments.
Equipment Characteristics:
1. Equipped with steel chemical cleaning or high efficiency
electrolytic cleaning section, optional cleaning mode combining
horizontal spray with vertical immersion spray, and unique
electrolytic cleaning and ejecting mixing technology, which achieve
higher current efficiency and avoid secondary oil pollution of
plate out of slot , liquid surface directive overflow to ensure
that the electrolyte surface rarely burst air bubble, and high
safety of system service.
2. The combination of non-oxidizing (NOF) and radiant tube heating
(RTH) has the advantages of fast heating speed, high thermal
efficiency, more finer double cross-limiting air-fuel ratio control
method is adopted , special refractory material is selected, which
can significantly improve the insulation effect and service life of
the high temperature zone.
3. After annealing, the strip cooling adopts protective gas cycling
spray cooling way with variable frequency speed control. The use of
high-pressure high-speed jet, strip cooling is quick and uniform,
which can accurately control the process temperature of strip
entering into zinc pot.
4. Straightening machine and finishing machine can effectively
improve the finished product surface and shape quality, and improve
product coating and cold crushing mechanical properties.
5. Adopt flue gas waste heat recovery technology, recover low
temperature flue gas waste heat through the flue gas - water heat
exchange or waste heat steam boiler, supply the recovered waste
heat to heat liquid cleaning section , thus to improve the
utilization of heat and reduce product energy consumption.
6. The use of jet-type ceramic induction heating zinc pot, with
fast heating, uniform temperature and alloy composition, long
service life and less slag and other advantages. The furnace nose
is equipped with wet nitrogen and circulating zinc pump device
inside, which can significantly improve the strip surface accuracy,
especially suitable for coated substrate quality requirements of
home appliances .
7. The coating thickness measuring instrument can be used to
monitor the actual thickness of the coating in real time and guide
the precise adjustment of the air knife.
8. The use of fingerprint-resistant coating machine with fast
switching device can effectively optimize the equipment layout of
process section, reduce the investment in plant construction, and
obtain accurate organic or composite coating on the strip surface.
9. Control system adopts vector frequency control, CPC and EPC
correction, field bus control technologies, with good man-machine
interface and stable and reliable equipment service.
Material | galvanized steel strip or common steel steel strip |
Line speed | Entry 260mpm, processing 200mpm, exit 260mpm |
End product weight | 3,500-15,000kg/coil |
Outer Dia. of coil | φ900-1,800mm |
Inner Dia. of coil | φ508/φ610mm |
Thickness of steel strip | 0.12~2.5mm |
Width of steel strip | 700-1550mm |
Energy | Heat recovery system from waste gas |
Thickness of color plate | thickness of the frontsingle layer dry film can be adjusted between
10-20μm |
Color plate quality | SPPCC,SPCD,JIS G 3141 |
Coiling staggered layer | one side≤1.0 mm |
Capacity | 60,000~300,000 MT/Y |