Product Details
Open fire furnace / Annealing Pickling from JJRS
Continuous annealing
Annealing is a process in which metals, glass and other materials
are treated to render them less brittle and more workable.
Continuous steel annealing subjects rolled strip product to a
sequence of furnaces to elevate and profile the strip temperature
according to grade and dimension. The end result is an increased
ductility and removal of strains that lead to failures in service.
Because the overall length of strip in the furnace system is a few
kilometers long, the furnaces are vertical, with the strip making
several traverses within each furnace.
Continuous annealing lines have the following features:
Accumulators
Variety of furnaces
Atmosphere control
Line stop
Furnaces are necessary to give steel the desired properties by
heating to particular temperatures and profiles thereby determining
the grain structure within the metal, and to prepare for further
processing such as galvanizing.
In the heating furnace, the cold strip is heated to the highest
temperature of the annealing profile. Because of the danger of
oxygen contamination and flame length hotspots, the heat is
radiated to the strip using ceramic radiant tubes, themselves fired
by gas.
The soaking furnace is required to maintain strip temperature and
is electrically heated.
Continuous Annealing Furnace Features
- Applicable to large volume production of single variety
- Short annealing period and high productive efficiency
- Good temperature uniformity and good surface quality of finished
product
- Complicated technology with large one-time investment
- JJRS self-developed " JJRS-Sendzimir" technology with lots of
technical patents
- Energy cyclic utilization saves running cost and decreases
annealing cost
- Fuels applicable for wide us: Natural gas, cooled coal gas,
blast-furnace gas, coke oven gas, etc.
- Advanced furnace structure, perfect heat preservation, even and
stable temperature control
- Higher-level automation could realize automatic control, automatic
detection, safety protetion, automatic report and long-range
control etc.
Equipment |
Inlet seal chamber |
Open flame furnace shell |
Open fire furnace insulation materials |
Steering roller and drive of open flame furnace (roll diameter 220) |
Safety burner assembly |
The burner and control components |
Concentrated heat exchanger |
Flame heating furnace combustion fan |
Exhaust fan for open flame heating furnace |
Passivation drying blower |
Intermediate seal chamber |
Intermediate sealing chamber furnace roller and transmission
assembly |
Reduction furnace shell |
Heat insulating material for reducing furnace |
Reduction furnace bottom roller and a transmission assembly |
Radiant tube |
Radiant tube burner assembly |
Radiant tube heat exchanger (internal and external) |
Part section of the equipment list
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Company Profile
Beijing JJRS Technology Development Co.,Ltd. registered in national
high-tech park - Beijing Economic and Technological Development
Zone, is a high-tech enterprise specialized in a complete set of
metallurgical equipments for metal surface coating and steel strip
intensive processing, its technology integrates machinery, optics,
electricity and hydraulic pressure together.
JJRS is professional on turn-key projects from general planning,
designing to manufacturing, installing, commissioning and service.
Besides, its business also covers the designing, manufacturing of
single equipment, and automatic control system of engineering
projects.
JJRS has passed ISO9001 quality management system certification,
ISO14000 enviromental management system certification and GB/T28001
occupational health safety management system certification.
JJRS is committed to technology innovation and continuous process
improvement of the metallurgical equipment, has achieved a number
of scientific research achievements in energy conservation, waste
recycling, etc. JJRS has obtained numbers of national patents and
won a good reputation from customers both in China and abroad.
Bearing philosophy of advanced technology, professional team,
customers first and perfect service in mind, JJRS gathers excellent
technology research team and highly qulified management personnel
together, the company has perfect management systerm, powerful
engineering design and complete project capability by virtue of
exquisite technology and scientific management.