Product Details
JJRS Annealing Pickling Line with continuous furnace
The first of the primary cooling sections is the slow cooling
chamber, where two variable speed blowers circulate the atmosphere
gas through two water-cooled heat exchangers. The second of the
primary cooling sections is the fast cooling chamber, where the
strip is cooled by a variable speed fan and the cooling length is
determined by the positions of three dampers along its vertical
length. This chamber is also split vertically for temperature
profile control across the width of the strip using a scanning
pyrometer.
The overaging chamber provides electrical heating to maintain the
strip at an intermediate temperature.
The secondary cooling section cools the strip by variable speed
cascaded fans blowing recirculation atmosphere gas cooled by
water-cooled heat exchangers.
Final cooling is achieved by spraying and immersion in water.
To prevent oxidation of the strip, the atmosphere around the strip
inside the furnaces is a controlled mixture of H2 and N2 (cracked
ammonia NH3 providing 5% H2 and 95% N2) although hydrogen only is
sometimes used. The furnaces themselves are sealed gas tight and
each of them is maintained under slight positive pressure
Continuous Annealing Furnace Features
- Applicable to large volume production of single variety
- Short annealing period and high productive efficiency
- Good temperature uniformity and good surface quality of finished
product
- Complicated technology with large one-time investment
- JJRS self-developed " JJRS-Sendzimir" technology with lots of
technical patents
- Energy cyclic utilization saves running cost and decreases
annealing cost
- Fuels applicable for wide us: Natural gas, cooled coal gas,
blast-furnace gas, coke oven gas, etc.
- Advanced furnace structure, perfect heat preservation, even and
stable temperature control
- Higher-level automation could realize automatic control, automatic
detection, safety protetion, automatic report and long-range
control etc.
Reduction furnace combustion fan |
Exhaust fan |
Pipe insulation |
Strong cooling section |
Strong cold insulation refractory period |
A strong cold hearth roll and drive assembly |
Strong cooling section |
Balanced section |
Balanced section insulation refractories |
Balanced section bottom roller and a transmission assembly |
Balanced section tube |
Hot room |
Thermal tensioning roller and transmission assembly |
Hot stretch chamber |
Bottom roller |
Glow igniter |
Three roller six arm and sinking roller |
Air knife assembly |
Zinc pot |
Furnace gas analyzer |
Residual oxygen analyzer |
Furnace pipe line valves and on-site supplies (including workshop
annealing furnace gas main pipe, annealing furnace cooling water
pipe) |
Part section of the equipment list
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Company Profile
Beijing JJRS Technology Development Co.,Ltd. registered in national
high-tech park - Beijing Economic and Technological Development
Zone, is a high-tech enterprise specialized in a complete set of
metallurgical equipments for metal surface coating and steel strip
intensive processing, its technology integrates machinery, optics,
electricity and hydraulic pressure together.
JJRS is professional on turn-key projects from general planning,
designing to manufacturing, installing, commissioning and service.
Besides, its business also covers the designing, manufacturing of
single equipment, and automatic control system of engineering
projects.
JJRS has passed ISO9001 quality management system certification,
ISO14000 enviromental management system certification and GB/T28001
occupational health safety management system certification.
JJRS is committed to technology innovation and continuous process
improvement of the metallurgical equipment, has achieved a number
of scientific research achievements in energy conservation, waste
recycling, etc. JJRS has obtained numbers of national patents and
won a good reputation from customers both in China and abroad.
Bearing philosophy of advanced technology, professional team,
customers first and perfect service in mind, JJRS gathers excellent
technology research team and highly qulified management personnel
together, the company has perfect management systerm, powerful
engineering design and complete project capability by virtue of
exquisite technology and scientific management.