EV Plug and Socket Test Equipment EV Connector Breaking Capacity Test System

Brand Name:Sinuo
Certification:Calibration Certificate (Cost Additional)
Model Number:SNQC1005
Minimum Order Quantity:1
Delivery Time:45 days
Payment Terms:T/T
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Location: Guangzhou Guangdong China
Address: Room 101, 1st Floor, No. 6, Third Street, Pingshan Industrial Zone, Shibi Street, Panyu District, Guangzhou, China
Supplier`s last login times: within 28 hours
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Product Details

EV Plug and Socket Test Equipment EV Connector Breaking Capacity Test System


Complied Standards & Clauses



This test equipment meets the requirements of IEC 62196-1:2022, etc.


Equipment Overview



This advanced test system is designed to rigorously evaluate the mechanical, thermal, and electrical durability of electric vehicle charging interfaces and industrial plugs/sockets under real-world operational conditions. Compliant with the latest GB/T and IEC standards, it performs breaking capacity tests, life cycle (normal operation) tests, and mechanical locking function tests to ensure the connectors withstand repeated use and environmental stress.

Equipped with a servo-driven actuation system, PLC intelligent control, and adjustable 3-axis fixtures, the system supports automatic plug/unplug motion, programmable test cycles, and force monitoring. It can also simulate environmental contamination such as acid rain, saltwater, and turbid water, providing a complete solution for R&D, quality control, and certification laboratories in the EV and industrial power connector industries.

Key Features:

  • Automatic plug/unplug and programmable test cycles

  • Mechanical, thermal, and electrical durability testing

  • Environmental contamination simulation (acid rain, saltwater, turbid water)

  • Compliant with GB/T and IEC standards

  • Ideal for EV R&D, certification, and quality control labs

Technical Parameters



Item

Specification

Product NameCharging Interface Breaking Capacity and Normal Operation Test Equipment
Standards CompliedIEC 62196-1:2022
DimensionsApprox. W1000 × D750 × H1200 mm
WeightApprox. 150 kg
Power Supply (Main Unit)AC220V ±10%, 50–60Hz, 2kW
Motion TypeManual or programmable automatic operation
Driving MethodServo motor + electric rotary motion + auxiliary pneumatic cylinder
Control SystemMitsubishi PLC + 7" HMI touch screen
Test Speed0–900mm/s, adjustable via touchscreen
Test Frequency0–10 cycles/min (adjustable)
Test Stroke0–150mm, resolution: 0.01mm
Pull-out Force Range0–200N, adjustable, accuracy: 0.1N, hold time: 60s
Force Sensor Range0–500N, accuracy ≤±0.5% F.S., resolution ≤0.1N
Locking Mechanism TestingSimulates real-world locking/unlocking operation (0–999999 cycles presettable)
Rotation FeatureAuto 90° flipping for soaking tests
Load ConnectionExternal load connection supported
Contamination TestBuilt-in tanks for acid rain, salt water, and turbid water exposure
Soaking ParametersProgrammable: number of soaks, duration, drying time, and cycles
Test Duration0–999999 cycles presettable
Breaking Capacity Contact Time0.5–999.9s (presettable, standard requires 2–4s)
Fixture Design3-axis adjustable fixture, compatible with GB/US/EU connectors
Detection FunctionLoad break detection with failure alarm and logging
Safety ProtectionGrounding, short-circuit, overload, emergency stop
Sample RangeAC/DC EV charging connectors, industrial plugs and sockets
Test Itemsa) Mechanical Locking Durabilityb) Breaking Capacityc) Normal Operation
Details


China EV Plug and Socket Test Equipment EV Connector Breaking Capacity Test System supplier

EV Plug and Socket Test Equipment EV Connector Breaking Capacity Test System

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