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Electric Vehicle Integrated Waterproof Test System IPX1-8 EV Connector Testing Equipment

Electric Vehicle Integrated Waterproof Test System IPX1-8 EV Connector Testing Equipment

Brand Name:Sinuo
Certification:Calibration Certificate (Cost Additional)
Model Number:SN4418
Minimum Order Quantity:1
Delivery Time:30 days
Payment Terms:T/T
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Location: Guangzhou Guangdong China
Address: Room 101, 1st Floor, No. 6, Third Street, Pingshan Industrial Zone, Shibi Street, Panyu District, Guangzhou, China
Supplier`s last login times: within 28 hours
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Product Details

IEC 62196 Electric Vehicle Integrated IPX1~8 Waterproof Test System


Complied Standards & Clauses



IEC 62196-1Ed.4CDV:2020 clause 20.2.


Equipment Overview



This IPX1~8 waterproof test system conforms to IEC 60529:2013. This system includes following:


No.NameIP CodeRemark
1.

Vertical Rain Drip Test Apparatus


IPX1~2

Controlled by Control Cabinet on IPX7

2Oscillating Tubes Test ApparatusIPX3~4

Controlled by Control Cabinet on IPX7

3Spray NozzleIPX3~4Controlled by Control Cabinet on IPX7
4Hose NozzleIPX5~6Controlled by Control Cabinet on IPX7
5Integrated Immersion Chamber & Water Supply Tank & Control CabinetIPX7

Inner chamber size:

Controlled by Control Cabinet on IPX7

6Deep Immersion TankIPX8

Controlled by Control Cabinet on IPX7

7TurntableAccessory for IPX1~IPX6

Controlled by Control Cabinet on IPX7

Vertical Rain Drip Test Apparatus


Overview:

This test device is to verify Protection against Vertically Falling Water Drops. It is designed and manufactured in accordance with the standard requirement of IEC60529 IPX1 and IPX2.

1. The rise and fall of the drip box is controlled by the motor.

2. Stainless steel fine filter for dirt filtration.

3. Adopts compressed air to blow the needle water, to prevent water reactive substances and atmospheric blocking needle.

4. Stainless steel general medical needle nozzle, easy to buy, not easy to rust.

5. Needle nozzle and needle nozzle seat using taper connection, can be easily replaced without the tool, individual damage to the needle nozzle can be easily replaced quickly.


Technical parameter:

ApplicationApplies to conduct IPX1, IPX2 testing.
Rain area1200mmX1200mm
Tank materialStainless steel
Dripping aperture¢0.4mm
Hole distance20mm
Rainfall Flow1mm/Min, 3mm/Min, user-set parameters (error: + 0.5mm / min).
Water dripping height200mm (automatically control by the test equipment)
Test time10Min, can be set according to the need
DrainingAutomatically emptying the tank water after the test is completed
Body materialIndustrial aluminum alloy
Dimensions (LxDxH)Customized
Machine structureWall Mount
Oscillating Tubes Test Apparatus
Overview:

Oscillating tube tester is designed and manufactured in accordance with the standard requirement of IEC60529 IPX3 and IPX4.

The oscillating tube part of this device is controlled by adjustable-speed motor and crank-link mechanism. This device is reciprocating swing from the place of ±60°to another one of ±175°with the speed required by the standard through machine adjusting angle.

The angle adjustment is accurate. The structure is stable and durable. It cooperates with turntable through which the rotating of 90°can be achieved.


Technical parameter:

No.Itemparameters
1Water supply

Water flow rate>10L/min±5% clean water without inclusion.

This device is equipped with clean water filtration unit

2Needle holeΦ0.4mm
3Included angle of two holesIPX3:120°; IPX4:180°
4Oscillating tube swing angle

Max. ±175° can be preset

(Note: standard requires IPX3:120°; IPX4:360°, but due to there is turntable under oscillating tube during test, so 360° cannot achieved during actual testing, if without turntable, then 360° can be achieved)

5Raining speed

IPX3: 4s/time (2×120°);

IPX4: 12s/time (2×360°);

6Water flowCan be set according to the size of the pendulum and the number of the pin holes (0.07 L/min per hole)
7Testing time0.01S~99 hours 59mins,can be preset
8Pressure gauge0~0.25MPa
9Site requirements

Dedicated IP waterproof test room, the ground should be flat with illumination

10A waterproof leakage switch (or socket) used for equipment. With good function of inflow and drainage. Ground installation

10The areaAccording to the oscillating tube chose
Spray Nozzle
Overview:
The spray nozzle is designed and manufactured in accordance with IEC60529 IPX3 and IPX4. Some parts of the enclosure cannot be wet by the oscillating tube. Under this circumstance, the handheld spray nozzle is used by manual.
The difference between IPX3 and IPX4 is that the baffle should be removed in the IPX4 test.
Technical parameter:
No.ItemParameter
1Water supplyWater flow rate is 50~150kpa clean water without inclusion.
2Spray nozzle parameters

external diameter: Ф102mM

spherical diameter: SФ75.5mm

There is a middle hole and There are 24 holes in the internal circle of holes of which the included angle is 30°. There are 96 holes in the external circle of holes of which the included angle is 15°. 121 holes in total.

The hole diameter: Ф0.5mm

It is made of brass.

3Water flow10L/min±5%, Flow meter is adjustable
4Range of pressure gauge0~0.4Mpa
5BaffleRemovable
6Pressure gauge0~0.25MPa
7Site requirements

Dedicated IP waterproof test room, the ground should be flat with illumination

With good function of inflow and drainage.

Hose Nozzle

Overview:

The hose nozzle is designed and manufactured in accordance with IEC60529 IPX5 and IPX6.


Technical parameter:

No.ItemIPX5IPX6
1Water supply

Water flow rate > 12.5L/min±5% clean water without inclusion.

It can be achieved by the stainless-steel water tank and pressurized equipment

Water flow rate >100L/min±5% clean water without inclusion.

It can be achieved by the stainless-steel water tank and pressurized equipment

2The nozzle diameterФ6.3mmФ12.5mm
3Water flow12.5±0.625L/min,Flow meter is adjustable100±5 L/min,Flow meter is adjustable
4The distance from jet nozzle to enclosure2.5~3m2.5~3m
5Testing timeNot less than 1min/m²(not less than 3 mins)Not less than 1min/m²(not less than 3mins)
6Pressure gauge0~0.25MPa0~0.25MPa
7Site requirements

Dedicated IP waterproof test room whose width is more than 3m,

With good function of inflow and drainage.

Dedicated IP waterproof test room whose width is more than 3m,

With good function of inflow and drainage.

Integrated Immersion Chamber & Water Supply Tank & Control Cabinet
Overview:
The smart water supply and control system is used for supplying water to IPX1~8 apparatus and controlling all the testing processes, also used as IPX7 immersion chamber.
Technical Parameter:

1. The smart water supply and control system is applicable to:

(a) Water supply for IPX1~IPX6 waterproof test

(b) IPX7 water immersion test

(c) Water storage for IPX8 water tightness test

(d) Automatic control for the whole waterproof equipment


2. Water supply method: constant temperture water supply, constant flow water supply, constant pressure water supply


3. Water supply control process: After user preset the water temperature value, water flow value and water pressure value on the touch screen, the temperature control system, electronic meters or digital pressure gauge real-time monitor the current values, read the values into PLC through the data conversion, then automatically adjust the rotational speed of pump through the frequency converter.


4. Water tempreture control: PID system automatically control and detect water tempreture, range: room temperature ~ 65℃ (±3℃).


5. There are large flow and small flow two ways water supply.


6. Large flow water supply:

(a) It is applicable to IPX5~IPX6 strong water spray test and water injection of IPX8

(b) Flow range: 10~100L/min

(c) Flow accuracy: ±0.5L/min

(d) Flowmeter: turbine flowmeter

(e) Water pump: stainless steel centrifugal pump


7. Small flow water supply:

(a) It is applicable to IPX1~IPX4 waterproof test

(b) Flow range: 1~10L/min

(c) Flow accuracy: ±0.5L/min

Flowmeter: turbine flowmeter

(d) Water pump: stainless steel centrifugal pump


8. Water storage tank:

(a) It is applicable to water storage of IPX5~IPX6 strong water spray test, water injection of IPX8, IPX7 immersion

(b) Observation window: toughened glass window

(c) Depth gauge: stainless steel

(d) Liquid level control: float switch + overflow pipe


9. IPX7 immersion automatic lift bracket


10. Control of IPX8

(a) Pressure range: 0~0.6Mpa

(b) Time range: 0~999999s


11. Control Cabinet:

(a) Flow detection: flow signal feedback through electronic flowmeter

(b) Flow setting: set on touch screen

(c) Temperature detection: PID

(d) Controller: Mitsubishi PLC

(e) Friendly interface: 7 inch, color touch screen

(f) Control Function: constant temperature water supply, constant flow water supply, constant pressure water supply, and test time control.

(g) Protection function: leakage protection, overload protection, short circuit protection


12. Filter: stainless steel shell, fine filter core


13. Body material: industrial aluminum alloy


14. Outer dimension: 1400mmX750mmX1600mm


15. Power supply: Three phases AC 380V, 50Hz
Deep Immersion Tank

Overview:

The spray nozzle is designed and manufactured in accordance with IEC60529 IPX8.


Technical parameters:

1 pressure vessel: stainless steel tank.

2 pressure adjustment range: 0 ~ 5bar (can be customized).

3 pressure system: stainless steel pump + frequency converter.

4 pressure gauge accuracy: 0.25 degree, range: 6bar.

5 test time: 0-99min.

6 maximum limit pressure: 5bar.

7 pressure protection: pressure switch protection.

8 connect to the water supply equipment by 3/4 high pressure steel wire hose connection


Turntable


Overview:

The tiltable rotating stage is the necessary accessory for IPX1~IPX6 test.


Technical parameter

Turntable diameterCustomized
Turntable speed1rpm
Tiltable angleCan achieve 0° and 15°
Test angle of rotation90° , continuous rotation
Body materialIndustrial aluminum alloy
Dimensions (LxDxH)1200X1200X250mm
Aluminum base with casters
Reversible control, rotational movement control by the control cabinet

Details:


China Electric Vehicle Integrated Waterproof Test System IPX1-8  EV Connector Testing Equipment supplier

Electric Vehicle Integrated Waterproof Test System IPX1-8 EV Connector Testing Equipment

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