Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464
Brand Name:Sinuo
Certification:Calibration Certificate(Cost Additional)
Model Number:SN554B-30T
Minimum Order Quantity:1
Delivery Time:40 days
Payment Terms:T/T
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Location:
Guangzhou Guangdong China
Address:
Room 101, 1st Floor, No. 6, Third Street, Pingshan Industrial Zone 511495, Shibi Street, Panyu District, Guangzhou, China
Supplier`s last login times:
within 36 hours
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Product Details
Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464
Product information:
Standard:
Conforms to SAE J2464 Standard (Clause 4.3.3.1: Penetration Test; Clause 4.3.6.1: Crush Test), AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a), IEC62133-2012, IS0 12405-4:2018, etc.
Features:
1. The test software has a voltage acquisition function: according to the test requirements of the single battery, until the battery shell breaks or the battery is short-circuited (the internal voltage of the battery becomes 0V), the battery voltage change during the test will be automatically collected. When the voltage is zero, the equipment automatically stops the test.
2. According to the test requirements of the power battery: the test system can first squeeze to 30% of the size of the battery module (i.e., the deformation). Or set a certain pressure value (such as the extrusion force is 20kN). When the extrusion test reaches the set force value and the set pressure holding time is also reached, the equipment stops the test.
3. The sample can be tested according to any of the three conditions of pressure, deformation, and voltage.
4. The three test modes can be used as control variables for any combination of conditions. That is, three or two test conditions can be set at the same time. If any one of the conditions is met, the device will stop the test.
5. The test system can display the speed during the test. The test speed required for the test can also be set in the computer software.
6. The computer operating system is processed in the windows dialog box. The table mode can be planned by yourself. The test data is recorded throughout the process. It provides saving, comparison and tracking functions.
7. The dedicated test control motherboard can record force, displacement and voltage at the same time. The control motherboard will send instructions to the computer in real time, and the control interface will record and monitor the extrusion force, temperature, voltage, speed and deformation in real time. It is convenient to generate reports or export data directly. The control motherboard is easy to operate.
8. During the test, the test function can be controlled by collecting voltage signals. The voltage will change during the battery test. Enter a specified voltage value in the test system, and the system outputs a signal. The extrusion test stops when the set voltage value is reached.
Environmental Requirements:
1. Main power leakage circuit breaker: AC380(1±10%)V (50±0.5)Hz three-phase four-wire + protective ground wire. Install 10㎡ wire, 3P 63A leakage protection switch
2. Power cable: one five-core cable (four-core cable + protective ground wire), about 3 meters long (outside the box)
3. Installation site:
① The ground is flat and well ventilated;
② No strong vibration around the equipment;
③ No strong electromagnetic field around the equipment;
④ No flammable, explosive, corrosive substances and dust around the equipment;
⑤ Avoid direct sunlight or high temperature and humidity;
⑥ The ground load-bearing capacity of the site: not less than 650kg/m2 (prerequisite: the channel size around the equipment is ≥ 600 mm; the load weight is ≤ 500kg);
⑦ There is appropriate space for use and maintenance around the equipment:
⑧ There should be space around the equipment for at least one person to pass through, i.e. ≥600mm;
⑨ There should be space for the equipment door to open and close normally. And there should be no other objects in front of the equipment door.
4. Environmental conditions: Temperature: 20℃±5℃; Relative humidity: ≤85%RH; Atmospheric pressure: 80kPa～106kPa
Technical parameters:
Configuration List
| No. | Name | Brand |
| 1 | Crush/acupuncture system | Sinuo |
| 2 | Crush /acupuncture test software | |
| 3 | 2 sets of crush fixtures/1 set of acupuncture fixture/2 sets of steel needles | |
| 4 | Computer | HP or equivalent brand |
| 5 | Force sensor | Keli |
| 6 | Electric cylinder | ECY |
| 7 | Camera | Hikvision |
| 8 | Lighting | Pak |
Control Software Function
| Device parameter setting items | 1. Pressure 2. Speed 3. Displacement (deformation) 4. Holding time 5. Cut-off condition |
| Real-time parameter displays items | 1. Pressure 2. Displacement 3. Temperature 4. Voltage 5. Pressure and time curve |
| Operation options | 1. Test start 2. Test stop 3. Manual forward 4. Manual backward 5. Manual stop 6. Manual zero reset 7. Start recording 8. Stop recording 9. Start acquisition 10. Stop acquisition 11. Save data (EXCEL data table, curve chart) 12. Save current parameter settings 13. Open saved settings. |
| Other functions | (1) In case of sudden power failure or other computer failure, the real-time collected data will not be lost, and the collected data can be saved after recovery; (2) Automatically reset before restarting the next test action; (3) Pressure, battery deformation, and voltage value can be selected as the automatic stop conditions of the test at the same time. |
Safety Protection
| Grounding | The product is safely and reliably grounded. |
| Emergency stop switch | An emergency stop switch is designed on the control panel. |
| Threshold protection | When the test chamber door is opened, the equipment stops and disconnects the power supply to the sample power terminal; After the test chamber door is closed, the equipment resumes operation and connects the power supply to the sample power terminal; |
| Input protection | Undervoltage, overvoltage, overcurrent, phase loss, overload shutdown protection. |
| Output protection | Overvoltage, overcurrent, overload protection. |
| Operator protection | The control system is separated from the test box, allowing the tester to stay away from the test area and protect the tester's personal safety to the maximum extent. |
Explosion-proof measures
| Door | The doors are equipped with 6mm diameter explosion-proof chains on both sides and explosion-proof nets on the windows. |
| Pressure relief port | There is a pressure relief port on the side of the equipment. If the pressure in the box exceeds 1KG, the pressure will be automatically relieved. If the sample explodes, the pressure relief port will automatically pop open to release the pressure. |
| Smoke exhaust port |
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Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464
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