10T/H 440V Mango Puree Processing Line Flexible Operation Support

10T/H Mango Processing Line 440V Puree Processing Line Flexible Operation Support

Product description of the mango processing line

The mango processing line is designed to cater to a wide range of final products derived from raw mangoes. These products encompass, but are not limited to, mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice, and mango-based beverages.

The key components of the mango processing line include a system for receiving raw mangoes, a washing system, a sorting system, a stone removal system, a preheating system, a pulping and refining system, a filtration system, a concentration system, a sterilization system, and an aseptic filling system.

The mango paste, packaged in aseptic drum bags, can be further processed into mango juice beverages and sauces, which are then filled into various packaging options such as stand-up pouches, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, and gable tops.

Gofun can not only provide tomato processing equipment for plants, but also provide a one-stop solution from A to Z. This includes:

• Technical consultation
• customized proposal design
• Equipment manufacturing
• On-site installation testing and training
• 1 year after-sales warranty
• Lifetime service
• Package design and purchase

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw materials used in our processing line can include fresh mango and mango paste, among others. Final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

Shanghai Gofun Machinery Company specializes in the production of mango processing lines, which have been our flagship product for the past 16 years. Our machines have been exported to over 20 countries worldwide, and we are committed to delivering high-quality equipment and services to food manufacturers across the globe.

1. Fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.

2. The final tomato paste brix can be designed according to customer requirements.

3. The final product, such as mango paste, is filled into sterilized bags and packaged in drums. This type of packaging is designed to maintain the freshness and quality of the product, enabling it to be stored at room temperature for up to 2 years.

4. We exclusively use food-grade materials in our processing lines, with the main materials being SUS304 or SUS316. These materials fully comply with the standards of food hygiene and safety, ensuring that our processing lines are safe and suitable for use in food manufacturing.

5.In addition to sterilization bag filling, it is also possible to fill metal cans, sachets, standing pouches, glass bottles, PET/PP containers, etc.

6. The main point of the production line is to adopt the international first brand. (Steam valve uses Spirax Sarco, Siemens PLC, etc.)

7. The production line is engineered to be compact, scientifically optimized, and operates with stability, remarkable efficiency, and energy-conserving characteristics. Our system is designed to have minimal steam consumption, guaranteeing the efficient and sustainable utilization of resources.

8. The operation is simple and human. All feeding and maintenance areas are designed with feeding and maintenance platforms to ensure operator safety.

9. Apart from our standard mango processing line, we offer customizable processing lines that are specially designed to accommodate different fruits and vegetables. Our flexible processing lines can be tailored to produce a wide range of products, including clear juice, cloudy juice, puree, concentrated fruit juice, concentrated fruit pulp, fruit powder, preserves, vinegar, wine, and more. We are committed to providing personalized solutions that meet the specific needs of our customers, ensuring their complete satisfaction.

10. Waste from the production line can be produced as fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

To address this issue, we have developed a specialized drainage platform that utilizes water guns to facilitate the unloading process. This same platform can also be used to pre-wash the mangoes prior to processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.

4. Sorting

After the washing procedure, the exteriors of the fruits are thoroughly cleansed, and our personnel perform a visual examination of all the fruits to evaluate their state. Any flawed tomatoes are identified and manually separated by our team.

5. Destoning

Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine also operates at a speed of 1470 r / min, which creates centrifugal force and allows the product to pass through the screen, helping to refine the product. And usually we use a double stage of pulper and refiner. The screens for each stage are different: the first stage has a larger screen and the second stage has a smaller screen. Two-stage pulp making machines for tomato pulp can reach 60% -75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. It is easy to operate and the sieve can be replaced. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

The mango pulp puree undergoes sterilization using a tube-in-tube type sterilizer, where the sterilization temperature and holding time can be adjusted according to specific requirements. In the case of tomato paste processing, this machine ensures that it undergoes rapid heating at a high temperature of approximately 115 °C for 30 seconds, followed by swift cooling to ambient temperature. This approach not only guarantees the sterilization of the tomato paste but also helps preserve its nutritional value. The entire system is equipped with programmable control for efficient operation. The operating system incorporates a user-friendly graphical interface, allowing users to easily monitor and comprehend the operational status of each device component.

10. Aseptic Filling

The aseptic filling machine works in conjunction with a tube-in-tube sterilizer, creating a closed-loop system. Before production, the system undergoes comprehensive sterilization to establish a sterile environment. The filling chamber is protected from steam, ensuring aseptic conditions for filling. A separate control panel is provided for streamlined operation. The machine can be seamlessly integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems when paired with sterilizers. Furthermore, it offers convenient adaptability to accommodate various capacities and dimensions of aseptic bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity from 60 tons to 1500 tons. We can provide the one-stop solution from A to Z, including plant construction, equipment manufacturing, installation, commissioning, and production; provide the most optimized implementation plan.

Gofun Company provides the turn-key solution for not only the tomato paste production line, but also the processing lines for many kinds of fruits & vegetables, like apples, pears, plums, coconuts, mulberries, etc., and has received widespread praises from customers from both the domestic and overseas. Our machines have already been exported all over the world including Asian countries, African countries, South American countries, and even European countries.