Product Details
1~10ml Laboratory Aseptic Liquid Vial Filling Capping Machine
1. Brief introduction.
- This filling production line was designed by our own company with
automatic tube unscrambler, micro scale pump filling, plug and cap
sorting vibratory disk, automatic plugging and capping mechanism,
check weigher and labeling machine.It is specially designed for
glass vial.
Filling machine Features.
- This machine layout is smart and compact which also adopted
humanized design in terms of operating habits.
- The operation interface is made of colorful LCD touch screen, and
the whole machine system is controlled by PLC.
- Precise CAM technology to take the cap for capping. The capping
unit adopts servo technology to control the capping force. By
changing the servo drive output parameters to change the rotate
speed,ensures the torque of the screw cap is relatively constant.
And the quantitative setting ,quantitative control are made to
ensure that the cap is screwed properly on the bottles, and the
torque of the cap is reliable and stable.
- With the equipment operation monitoring function. The operation
condition of the main parts of the machine has a dynamic display on
the HMI, which makes the operation state of the machine clear at a
glance, easy to operate and maintain. When the machine is in a
state of alarm, in addition to the sound and light alarm, the
dynamic display alarm position and cause can be displayed on the
HMI.
- Labeling machine
- The Labeling system can be monitored through the colorful touch
screen.
- This Labeling machine is with muti-step speed control system. You
can choose the Labeling speed by clicking the speed control
function precisely and rapidly.
- The Labeling machine is with initial position setting function.
However big the Labeling diameter is and whatever length the label
might be. You can start setting the initial position on the touch
screen or you can input the known parameter directly before running
the machine.
- The Labeling machine adapts the Labeling delay function. The
Labeling position could be adjusted slightly which makes the
Labeling quality better.
3.1.2. Parameters
Item | Model and Specification |
Model | PW-HX |
Filling volume(range) | 1~5ml |
Filling Method | plunger pump. |
Filling Accuracy | ≤1% |
Capacity | 200 bottles per minute |
Power Supply | 380V 50Hz(can be customized) |
Power | 3KW |
Compressed Air | 0.4~0.7Mpa 25~35L/min |
3.1.3. Main configuration:
Items | Brand | From |
PLC | Siemens | Germany |
Touch screen | Fuji | Japan |
VFD | Mitsubishi | Japan |
Photoelectric sensor | OMRON and SICK | Japan and Germany |
Pneumatic components | SMC | Japan |
Main motor | ABB | Swiss |
Other motors | Domestic | China |
3.2. Labeling machine.
PW-T501F Labeling Machine adopts the international top high-speed
servo Labeling technology, Labeling system, locating
system,brushing system, control system,conveyor system as the
perfect combination. This makes Perwin Labeling technology more
precise and more stable.
3.2.2. Parameters
Model | PW-WT501D |
Labeling Appliance | 5ml round bottle |
Speed | Above 200 bottles/min |
Accuracy | ±0.5mm |
Label roll outer diameter | ≤375mm |
Label roll inner diameter | 76mm |
Label Length | 10~200mm |
Label distance | ≥3 mm |
Power | 220V 50Hz(Can be customized) |
Rate | 1 KW |
Air Pressure | 0.4~0.7Mpa |
Note | Upper parameters are just for reference |
3.2.3. Main configuration:
Item | Brand | Origin |
PLC | Siemens | Germany |
Touch screen | FUJI | Japan |
Server motor | Panasonic | Japan |
VFD | Mitsubishi | Japan |
Pneumatic components | SMC | Japan |
Bottle detecting sensor | OMRON | Japan |
Label detecting sensor | Leuze | Germany |
Company Profile
Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and
became a member of China Association for Pharmaceutical
Equipment(CAPE), standing director unit of China Association of
Laboratory Medicine Products and passed ISO9001:2008 international
quality system certification in these years. PERWIN has been
focusing on the R & D, manufacturing and sales of the Liquid
Filling Production Line Equipment, Sticker Labeling Machine and
induction sealer, which are widely used in fields of in vitro
diagnostics (IVD) and pharmaceutical industries. As the main
production site, PERWIN Science and Technology Co., Ltd was founded in January, 2011.
The extensive professional experience of the PERWIN technical team enables us to offer our customers unique solutions
and cost-effective products, and to customize products according to
their individual requirements.
PERWIN holds the service ideology of “Customer Priority”and provides
customers with the most meticulous and considerable after-sell
service. Our vision is to take "technology, innovation, integrity"
as our business philosophy, and endeavor to make our products and
services a reliable choice for customers to acquire wealth, that is
to say, our happiness relies on customers’ satisfaction. PERWIN strives to be the most representative company in the fields of
automatic production lines equipment in domestic and international
market of diagnostic reagents, pharmaceutical industries and
gradually become an important and influencial brand in the world.