High Efficient Corrugated Cardboard Production Line Rotary Cutting Type

High Efficient Corrugated Cardboard Production Line Rotary Cutting Type

Summarize

Corrugated cardboard production line is the key to the corrugated carton production enterprise production equipment.Corrugated cardboard production line is the most important enterprises of carton packaging production line equipment, including wet equipment, cadres, the production management system and other several important parts.

Operating Principle

Corrugated board production line is pressed corrugated roller base paper,glue,paper separating, cutting into different size,the last working procedure of assembly line by code output, etc. Such as single-sided corrugated paper production line is usually composed of web support, single face corrugated board forming machine, rotary paper cutting machine, using roll paper materials and potato or corn starch adhesive, continuous production and cut into the required specifications of the single face corrugated board.Cardboard don't have to dry.It can produce more than three layers of corrugated cardboard.

Main Parts

Hydraulic Mill Roll Stand

Technical Parameters

Base paper diameter:Ø400mm-Ø1500mm

Max. load: 3000kg

Main shaft dia. : Ø 215mm

Hydraulic System Parameters

Working pressure(MPa): 12－16 MPa

Hydraulic cylinder scope(swing): Ø 100mm×460mm

Hydraulic cylinder dia.(clamp):Ø 63mm×720mm

Structure And Features

Symmetrical structure can install two bundles base paper, to change paper with non-stop.

Adopt hydraulic drive, can make the base paper lift, clamp, loosen, move and center.

Head of paper clamping part with mechanical expansion design.

Tension control adopt pneumatic brake, manual control and also can be on-line controlled together with paper receiving part.

Raw Material And Origin

Principal axis of holder and arm lock: high quality seamless steel pipe Origin: Chengdu

Wallboard of two sides:Q235A welded sheets Origin: Handan

Arm lock: HT200 casting Origin: Hebei

Electric elements: CHINT/Schneider

Girder connected box iron: Tangshan

Single Facer

Main Parts Parameters

Corrugated roller:Ø 280mm

Pressure roller:Ø 290mm 45# seamless steel pipe under quenching

Pasting roller:Ø240mm 45# seamless steel pipe with hatching knurling and hard chrome

Scrapping glue roller:Ø130mm 20# seamless steel pipe

The pre-heater roller:Ø320mm 20G steel Origin: Baotou

Machine Features

Wind adsorption for paper transmission keep the steady corrugated type in high speed.

Blower adsorb the corrugated paper under the lower corrugated roller in range of 180°via vacuum box.

Suction slot of lower corrugated roller < 2mm, can reduce the trace on paper.

Adopt cardan shaft drive to separate from the vibration source, operation more stable.

Reduction gearbox adopt immersion oil, closed gear drive reduced the vibration.

Adopt circulatory gluing, offering glue by pneumatic.

Pasting roller with hatching knurling and hard chrome on the surface.

Raw Material & Purchased Parts

Wallboard of two sides:HT200 Origin: Hebei

Foundation material: welded box iron Origin: Tangshan

Single Layer Overbridge

Technical Parameters

Paper holding roller:front above Ø135mm back above Ø135mm

Low speed conveying roller:drive roller Ø135mm driven roller Ø135mm

Tension bridle roller Ø85mm hanging roller Ø85mm

Adsorption lead roller Ø85mm

Structure & Features

It is a kind of bridge type conveyor transport the single corrugated paper to tension brake or adsorption brake by tracker and conveyor for next process.

Adopt suction tension device, high pressure centrifugal converter adsorb the papers by vacuum, electric rectification, assured the paper flat.

Electric elements controlled the two sets operation board, it can be adjusted above and below the bridge separately.

The tracker use the chain drive to pull the single corrugated paper to the bridge together with the single facer. The conveying speed is slow to that can form the wave overlap for production line.

Raw Material & Purchased Parts

Material of main frame:16# Box iron Origin: Tangshan

Conveyor of paper storing part:parallel rubber conveyor Origin: Tianjin

Single Layer Gluer

Technical Parameters

Pre-heater roller dia.:Ø320mm accurate grinding with hard chrome.

Paper pressing roller dia.:Ø135mm accurate grinding with hard chrome.

Pasting roller dia.:Ø270mm accurate grinding with hard chrome.

Glue distributing roller dia.:Ø130mm accurate grinding with hard chrome.

Structure & Features

Converter motor drive independently, rise up and lower down the speed steadily.

Synchronous belt runs more steadily without vibration and noise.

Rubber roller surface is treated with hard chrome plating and embossing, grinding. Glue scraping roller and ballast roller treated with hard chrome after grinding.

Ballast type adopt dual paper pressing roller structure, simple operation, easy maintenance.

Glue cycle system, avoid the glue solution sediment.

Equipped with pre-heater, can speed up the glue pasting,pasting with high speed more firm.

Raw Material & Purchased Parts

Pre-heater roller,Pasting roller,Glue distributing roller all made of Chengdu seamless steel pipe.

Wallboard of two sides :Q235A

Origin: Handan

Online Thin Blade Slitter Scorer

Technical Parameters

Machine body left-right moving:±100mm *Min. Slitting width:130mm

Working air pressure:0.6－0.9MPa

Relative humidity:20%－90% *Temperature:5－50°

Structural Features

The work height can be electric adjusted and the orders can be changed quickly when two machines work together.

Dual frequency converter controlled.

Blade & scorer both move by manual (Option: blade & scorer both move by electric).

Slitting part: adopt high quality tungsten steel alloy thin blade, sharp and long service life, slice more tidy, non-pressing and non-burr.

Grinding part: adopt automatic and manual two kinds pneumatic grinding type. It can be grinding when working, improved the work efficiency.

Scoring part: adopt 5 points scoring, scoring distance adjusted synchronously, blazonry and easy to bend the carton sheet.

Adopt China famous brand or imported electric elements, reliable performance.

Electric left-right rectification function to cooperate the position of paper sheet.

Raw material

Main wallboard material of the two sides: Q235A

Blade:outer dia. 260mm material: tungsten steel alloy

NC Spiral Blade Cut Off Machine

Technical Parameters

Paper cutting range:max.9999mm min.500mm

Paper cutting precision:±1mm (in constant speed)

Paperboard: raw paper < 360g/㎡ core paper < 200g/㎡

thickness 3－14mm moisture content < 10%

warpage < 30mm

Relative humidity: 20%－90% Relative temperature:5℃－50℃

Knife shafts dia.:above Ø188mm Lower Ø188mm.

Paper guide dia.: front above shaft(sun gear)Ø165mm front lower shaft Ø120mm

Back above shaft(sun gear)Ø165mm back lower shaft Ø120mm

Structural Features

Special construction: intensive wallboard and pedestal, transparent window on the two sides of wallboard for easy view and maintenance.

Drive system adopt auto oil pump cyclic lubrication, assured the entirely lubricating for gears.

High precision and hard grinding gears resist high speed, keep the long time working life and be identical with the gaps.

Precise cutter shaft and holder assured the cutting stably in high speed.

The special structure of blade adjustment and changing make it very fast.

The complete system all adopt C.E standard design with strict industrial computer test, has the good quality, long lifetime and stability.

AC servo drive with high quality, fast and accurate reaction on the drive part.

Special electric design can save much more energy.

The auto detection function avoid the damage of abnormal operation.

Computer can adjust the slitting speed automatically and keep synchronous speed with the production line.

Memorize 999 orders and finish the orders as per the priority settled.

Raw Material & Purchased Parts

Material of wallboard and pedestal:HT200 casting Origin: Hebei

Material of up & down shaft:45# steel

Material of cutting knife:W18crv5Co5(high speed tool steel)

Material of gears:40Cr accurate grinding modulation.

Automatic Orthogonal Stacker

Technical parameters

Max. Paper length: 2000mm

Structural Features

Lengthways receiver adopt wide conveyor belt.

Automatic piling up, auto counting, electrical zero, electrically convey laterally.

Material

Main frame: #16 box iron

Hebei SOOME Packaging Machinery Co., Ltd. Specializing in the manufacturer and sales of corrugated box machinery. Since its establishment in 1995, it is located in China“Dongguang”,Cangzhou city.

In order to speed up the production efficiency, there are three production workshops with a plant area of 20000 ㎡, 108 employees, production Capacity of 1800 sets per year.

We put our hearts in our mind to make no effort equipping each product.Especially we developed several new high speed automatically machines which improved the competition ability of our customers,also got the recognition of thousands packing companies from domestics and overseas based on the principle of honest and trustworthy.

Our products find a good sale in Argentina,Russia,India,Italy,Germany,Egypt,Vietnam,Spain,Iran,Turkey and so on.Anyone who cooperate with us is proud of our good after service and open-minded attitude.

Our goal is simple: to sell the best machines at the best prices, and provides industry-leading customer service. We personally get to know each of our customers, and we know how to discover the most valuable part of our business is SOOME packaging, to help others achieve their goals.