Inconel 625 Geothermal Stainless Steel Capillary Tube , Alloy 625 Tubing

Inconel 625 Geothermal Capillary Coiled SS Seamless Pipe , Alloy 625 Tubing

Since 1999, Meilong Tube Co., Ltd. has produced long coils of stainless steel and high nickel alloy tubing for numerous oil and gas applications, including hydraulic power, monitoring and control equipment, instrumentation, injection lines, down-hole safety valve control, subsea umbilical applications. Unique manufacturing capabilities and processes allow Meilong to produce the longest continuous length control line tubing available in stainless steels and high nickel alloys.

Our coiled tubing is available in a number of high performance corrosion resistant stainless steels and high nickel alloys, including 300 series, Incoloy, Inconel, capable of withstanding a variety of severe environmental conditions.

We specialize in manufacturing small diameter tubing ranging from 0.125 inch to 1 inch outside diameter (3.18mm to 25.4 mm) and a variety of wall thickness. All tubing is level wound coiled on various size spools, and products are tested and evaluated for specific applications before delivery. Our engineering staff welcome the opportunity to work with customers to solve special problems.

Meilong’s seamless control line tubing is drawn from seamless extruded tube hollows to ensure absolute product safety and reliability. Our seamless line tubing is one continuous length of tubing, completely free of any welded joints or seams. Long length coils reduce installation time and costs by eliminating the need for excessive joints preparation and fittings. Elimination of excessive fittings increase reliability and assures a leak-free system. We are capable of 100% hydrotesting each coil.

In meeting customer’s requirements, our tubing can be encapsulated in various materials such as thermalplastics, nylon and PVDF. Coiled seamless control line tubing offers many advantages to installers of hydraulic or pneumatic lines on offshore platforms and onshore refineries. It offers unmatched safety and reliability, while at the same time reducing the frequency of costly joint connections. Close tolerance control during manufacturing assures easy insertion and connection to fittings due to tubing’s inherent ductility.

Downhole hole & umbilical tubing

Our long length seamless coils are used extensively for chemical injection and hydraulic control in subsea and onshore wells. The long length minimizes the number of orbital welds which reduces the potential for weld-related defects and failures. Additionally, our coils have an extremely clean and smooth ID surface that is ideal for hydraulic and chemical injection systems. Seamless stainless steel coils offer short hydraulic response time, greater collapse strength, and elimination of methanol permeation.

Vacuum annealing

Meilong takes special care during manufacturing to assure ID and OD cleanliness of control line tubing. Vacuum annealing insures volatility of metallic oxides and removal of any residual degreasing solvents or drawing lubricants. Vacuum annealing our stainless steel tubing insures a bright, cosmetically appealing surface as well as excellent mechanical properties.

Meilong commitment to quality excellence

From the time an order is received, sent through the production process, completed, and finally shipped, many levels of inspection occur to reinforce Meilong’s Quality Policy. The job of ensuring quality products extends as far as our machine operators. Meilong operators take ownership over material processed at their stations by measuring for dimensional accuracy and conducting a visual inspection of every piece.

A value offer for your hydraulic tubing challenges

The offshore industry is facing new challenges with tougher operating conditions that are significantly impacting the performance of the umbilical. Subsea umbilical systems for deep and ultra-deep offshore projects are more and more demanding regarding injection capacities, number of functionalities, power requirements and increased tie-back lengths.

• MEILONG umbilical tubes have been designed to increase the reliability and performances of your umbilical systems while ensuring the safety, flexibility and cost-effectiveness of your projects.
• Yours operations are safe and reliable at higher temperatures and pressure levels, with superior benefits.
• MEILONG tubes for umbilicals open new perspectives and capabilities for ultra-deep water projects.

Quality Assurance

MEILONG has been supplying the world’s best coiled tubes up to 3,234 lbs (1,467 kgs) and 14,764 ft (4500 mtrs) length without orbital butt welding.

Bright annealing treated, our coiled tubes are excellent in both internal and external surface quality.

Our coiled tubes are specially used in oil and gas industry requiring a higher level of reliability.

All the products are performed and delivered after ECT as well as hydrostatic & ovality test satisfying ASTM standards.

Available size and alloy materials

Inconel Alloy 625, Chemical composition

Application: Nickel alloy with very good resistance to pitting, crevice corrosion & sour well environments.

Tensile strength, min.: 120000psi (827MPa)

Yield strength, min.: 60000psi (414MPa)

Elongation in 2 in., min.: 30%

Application

Inconel Alloy 625 seam welded pressure tubing in the heat treated and cold worked condition is typically used in oil and gas wells for chemical injection applications. In such applications, it is commonly referred to as capillary tubing and is free hanging (self-supporting) inside the production casing. The chemicals being injected are often used to enhance production flow rates, inhibit corrosion or scaling and/or de-water. The tubing is frequently supplied as 5,000 to 35,000 ft. coils on a wooden reel, depending on size.

Description

Inconel Alloy 625 is an austenitic nickel / chromium / molybdenum / niobium alloy (see Table 1 on reverse). The high alloy content enables Inconel alloy 625 to withstand severe aqueous corrosion environments. High molybdenum content (8.0 to 10.0%) makes the alloy very resistant to chloride pitting and crevice corrosion. High nickel content (58.0% min.) provides relative freedom from chloride ion induced stress-corrosion cracking. Alloy 625 has shown excellent corrosion resistance in oil and gas production environments containing hydrogen sulfide, carbon dioxide and chlorides. Consult ISO 15156-3, Table A.14 for the limits regarding material type 4d in hydrogen sulfide containing environments for oil and gas production.

Standards and Specifications

Alloy 625 Tubing with Enhanced Properties

ASTM B704, Standard Specification for Welded UNS N06625, UNS N06219, and UNS N08825 Alloy Tubes, except in the as-cold worked condition

ASTM B444, Standard Specification for Alloy UNS N06625 Seamless Pipe And Tube

Meets the material limits for annealed and cold-worked, solid solution, nickel-based alloys listed in ISO 15156-3 for material type 4d in Table A.14.

Manufacturing Process and Resultant Properties

Welded & Redrawn Tubing

Strip splice welds join lengths of cold rolled strip to enable long lengths between orbital welds (greater than 14,500 ft between orbital welds is achievable). The strip is formed into a tubular cross section and longitudinally seam welded using the gas tungsten arc (GTAW) process. The tubing is first sunk to an intermediate outside diameter, heat treated, and make the same process to obtain the desired size.

Seamless & Redrawn Tubing

Seamless extruded tube hollows are drawn or drawn / sunk to final size to produce seamless tubing coils 500 to 2,000 ft. long, depending upon the size. The tubing is heat treated and joined by orbital welding to achieve the desired length. The final material condition of the tubing is heat treated.

Nondestructive Testing (NDT)

Eddy current testing (ECT) is performed on the longitudinally seam welded tubing and strip splice welds in the as-heat treated condition. Those strip splice welds detected by ECT. Yield pressure hydrostatic testing is performed on the heat treated tubing at final size.

Application

Oil and Gas: Subsea

Sub-Surface Safety Valves (SSSV) / Umbilicals: Tubes filled with Hydraulic Fluid which run from floating platform or FPSO to the well head on the sea floor.

Oil and Gas: Downhole

Downhole Control Lines: Tubes running from above ground surface controls into a downhole well to the location of the well’s safety valve.

Geothermal

Calcite Inhibition System: Carries chemicals into earth’s crust to flash point of water in a geothermal well; injected to break down calcite deposits and extend life of the well.

Instrumentation

Common connection tubing for control panels, pneumatic equipment, and fluid lines.

Norm Equivalence

Suzhou Vanforge Metals Co., Ltd. was set up in April 1999 with a registered capital of 230 million Yuan in Zhangjiagang Bonded Area in Jiangsu Province of China. It has developed to be an important R&D and manufacture enterprise of high performance stainless steels and nickel alloys.

Vanforge is a high-tech enterprise with 70 national patents, it has its own Special Alloy Research Center, academician workstation and post doctorate innovation practice base. Vanforge has been certificated the national laboratory accreditation of ISO/IEC 17025, and ISO9001, ISO14001, OHSAS18001, API Q1, IATF16949, GB/T23331, TUV, CCS, DNV, LR, ABS.

Vanforge has the international advanced special smelting capacity, including the German ALD 6t vacuum induction furnace, 6t consumable electrode vacuum furnace, 18t drawing-ingot protective atmosphere electroslag furnace and 1t vacuum induction furnace, 3t electroslag furnace, 18t drawing-hollow ingot electroslag furnace, and 2# Purification Furnace/1# Purification Furnace/LF/AOD/VOD refining production line, 25MN/8MN fast forging machine, 450/320 rolling mill, etc.

The current annual production capacity of Vanforge is 120,000 tons, and the main products are high-grade special alloy materials, including high temperature alloy, corrosion resistant alloy, precision alloy, ultra high strength steel, special stainless steel, high-grade tool and mould steel, steam turbine blades steel, gas turbine steel, ultra-supercritical materials, etc., which are widely used in aviation, aerospace, ship, petrochemical, nuclear power, electronics, steam turbine, high-speed rail, machinery manufacturing, and other fields; besides, we can organize the research and development and production of new materials according to customer demand for new materials. Vanforge has now become a qualified supplier of domestic high-end equipment manufacturing enterprises, such as CASIC, CGN, CRRC, CFHI, Wujin Stainless, Zhejiang Jiuli Hi-Tech Metals Co., Ltd., Xinxing Ductile Iron Pipe Co., Ltd., etc.

We always adhere to the concept of quality first, integrity based, scientific and technological innovation, making progress, and wholeheartedly serving customer and devote ourselves to becoming the well-known supplier of key basic materials of world’s high-end equipment manufacturing industry.

We supply following products in the forms of wires, bars, plates

(Super) austenitic stainless steels

(Super) duplex stainless steels

(Supper) Ferritic stainless steels

Precipitation hardening stainless steels

Incoloy alloys

Inconel alloys

Monel alloys

Hastelloy alloys

As well as following steel products

Gear steels

Bearing steels

Spring steels

Drilling tool steels

Free-cutting steels

Anchor steels, mooring chain steels

Mining chain steels

Die steels, Mold steels, tool steels

Structural steels

Antiwear steels

Offshore structure steels

Petroleum storage tank steels