20Khz 2000w Ultrasonic Metal Welding Machine Copper Wire Soldering Splicing

20Khz 2000w High Power Ultrasonic Metal Welding Machine Of Copper Wire Soldering Metal Wire Splicing

20Khz 2000w Ultrasonic metal welding machine for metal welding

Parameter

Description

Ultrasonic metal welding is a special method that uses mechanical vibration energy of ultrasonic frequency to connect the same or dissimilar metals. When metal is ultrasonically welded, neither electric current nor high temperature heat source is applied to the workpiece, but under static pressure, the mechanical energy is transformed into internal energy, deformation energy and limited temperature rise. Solid phase welding occurs when the two base materials reach the recrystallization temperature. Therefore, it effectively overcomes the spatter and oxidation caused by resistance welding. Ultrasonic metal welding machine can perform single-point welding, multi-point welding and short strip welding on thin wire or sheet materials of non-ferrous metals such as copper, silver, aluminum, and nickel. It can be widely used in the welding of thyristor leads, fuse pieces, electrical leads, lithium battery pole pieces, and tabs.

Ultrasonic wave metal spot welder: It is similar to friction welding, but there are differences. Ultrasonic welding takes a short time and the temperature is lower than recrystallization; it is not the same as pressure welding because the applied static pressure is higher than the pressure The welding is much smaller. It is generally believed that in the initial stage of the ultrasonic welding process, the tangential vibration removes the oxides on the metal surface, and the protruding part of the rough surface produces repeated micro-welding and destruction, which increases the contact area and increases the temperature of the welding zone. High, plastic deformation occurs at the interface of the weldment. In this way, under the action of contact pressure, when they approach each other to the distance at which atomic gravity can act, a solder joint is formed. The welding time is too long, or the ultrasonic amplitude is too large, which will reduce the welding strength or even destroy it. Ultrasonic metal welding machine is an advanced high-tech equipment that converts high-frequency electric energy into mechanical vibration energy through a transducer and acts on the workpiece, generating high-frequency friction between the surfaces of the two workpieces, until the surfaces of the two workpieces are heated and welded together. . It can perform spot and strip welding on thin materials of conductive metals such as copper, silver, chromium-nickel, etc. It can be widely used in thyristor chip leads, fast fuse melt holders, electrical lead terminals, lithium ion, and nickel Point and strip welding of pole pieces and tabs of hydrogen and nickel-cadmium batteries.

Features

The welding material does not melt, and the metal is not weak.
After welding, the conductivity is good, and the resistivity is extremely low or nearly zero.
Low requirements on the welding metal surface, both oxidation and electroplating can be welded.
The soldering time is short, without any flux, gas, or solder.
Welding without sparks, environmental protection and safety.

Application

1. Ni-MH battery Ni-MH battery nickel mesh and nickel sheet mutual fusion and nickel sheet mutual fusion. .
2. Lithium battery and polymer battery copper foil and nickel sheet are mutually fused, and aluminum foil and aluminum sheet are mutually fused. .
3. The wires are fused to each other, and one and more wires are fused to each other.
4. The wires are fused with famous electronic components, contacts and connectors.
5. Mutual melting of large heat sinks, heat exchange fins and honeycomb cores for various household appliances and automotive products
6. High-current contacts such as electromagnetic switches and non-fuse switches, and mutual fusion of dissimilar metal sheets.
7. The sealing and cutting of the metal pipe can be water-tight and air-tight.

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.