Rotary Ultrasonic Welding Machine High Efficiency Continues Filter Sealing

Ultrasonic Filter welding machine with rotary ultrasonic tool continues welding

Parameter

RPS-SONIC are the only supply of the 20khz ultrasonic rotary horn. For this 20Khz ultrasonic rotary horn, we have updated the design with one-piece horn, there will be no connect screw for the rotray horn part, so that we can Minimize losses. And the ultrasonic rotary horn width can be 25mm in max, the welding width can be 25mm in max, the cutting thickness can be 8mm in max. Till now, it is the Radial ultrasonic welding equipment with largest amplitude. This filter welding machine has been specially designed to weld pleated filter elements in thermoplastic fabric or weld pleated filter elements in cellulose or non synthetic fabric with an adhesive film.Ultrasonic bonding is accomplished by channelling highfrequency vibrations to the fabric. As synthetic or nonwoven material passes between the ultrasonic horn or sonotrode and the pattern wheel or roller, the vibrations are directed into the fabric where they create a rapid heat build-up. This heat causes the material’s synthetic fibresto melt and fuse, creating bonded seams that will not fray or unravel and provide a full barrier.

Filters Ultrasonic welding: in the ultrasonics industry, filtration is the treatment of materials used to make objects that filtrate air, liquids or dust.
One of the industries where ultrasonic equipment is most widespread is filters manufacturing. They are usually composed out of finely hatched polyamide fabrics capable to filtrate at a micrometric level, commonly adopted in the biomedical field.
Uses of filters ultrasonic welding

Usually, ultrasonic technology is employed in pleated filters, made mostly out of thermoplastic materials such as polypropylene or those lacking silicon treatments and handled to create filtering tubes of various sizes according to usage.
Filters’ size determine the choice of the sonotrodes frequency that will be needed in ultrasonic machinery.
RPS-SONIC proposes a varied series of manual, semi or fully automated welding systems specialized in filters production.
They can integrate electronically controlled rotative (electric rotary tables) or linear solutions with brushless motors.
All of RPS-SONIC's ultrasonic applications developed by RPS-SONIC can be applied in clean rooms with or without soundproofing.
Advantages of filters ultrasonic knitting methods
By applying ultrasound technology it is possible to get steady, reliable results. These factors are a guarantee of using this cutting and searing process.
In addition, materials are not subjected to plastification stress of the welded areas during step by step ultrasonic welding operations.
Seam welding on the other hand, grants a linear and homogeneous outcome along the entire working path while speed is determined by fabrics’ thickness and GSM and the welding surface area.

Suitable material :
Fabrics of synthetic composition over 65%, polyester, nylon, TC, sponge, non-woven fiber , satin, Thermo plastic films. And other synthetic fibre material

Your advantages

• Quick and efficient : works faster than traditional gluing

• Specially designed guide: easily adaptable for different pleat depths from 12 mm up to 60 mm and for different material thicknesses

• Also available as a modular unit for integration in production lines

• Provides a complete barrier seam

• Continuous machine requiring only one pass through

• Cuts and seals simultaneously, thus eliminating fraying or unravelling of bonded edges and seams

• Requires minimal operator training

The right one is from RPS-SONIC, RPS-SONIC will supply you the machine with best quality in every details.

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.