Customized Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn

rectangle and round ultrasonic welding horn design guide supply

Parameter:

Please check our horn dimension as follows:

Horn or Sonotrode. The ultrasonic welding horn is sometimes more commonly referred to as a sonotrode outside the United States. The ultrasonic welding horn receives vibrations from the booster and further amplifies or attenuates the amplitude of the acoustic waves. The ultrasonic welding horn is also responsible for applying these vibrations to the parts being welded by direct contact. In a plastic welder, the ultrasonic welding horn and booster vibrate axially at the operational frequency set by the power supply. The ultrasonic welding horn contacts the top plastic piece and applies these vibrations perpendicular to the surface of the part. In contrast, metal welder horns lay horizontal, and the vibrations are applied parallel to the parts’ surface. The ultrasonic welding horn is uniquely engineered to vibrate with its ends moving in opposite directions at all times while the welding horn’s center stays in place. By multiplying the converter’s output amplitude by the gain of the booster and by the gain of the wedling horn, you can find the stack’s effective output amplitude applied to the part. Titanium is the material of choice for horn construction due to its mechanical properties such as high fatigue strength and hardness, but economical aluminum and steel horns also exist for the right application. There are multitudes of welding horn shapes that each have their own unique application, and custom ultrasonic welding horns can be made for special applications. A circular horn for example is useful when the parts are to be welded on their circumference. Before a horn can apply the vibration to the workpiece, it must first be lowered into place.

How to design an ultrasonic welding horn:

1. Depending on the application: we will have a general design direction according to different applications, such as ultrasonic cutting, ultrasonic welding, ultrasonic sealing

2. Design the horn darwing, Design a reasonable ultrasonic horn according to the size of the welding & cutting area, and issue 3D modeling graphics

3. FEA analysis the horn to confirm best result

4. Make the horn

5. Surface treatment

Why RPS-SONIC HORN:

1. Every horn will be designed by FEA system , so that to confirm the End face of the ultrasonic horn with uniform force

2. All ultrasonic horns with three months warranty.

3. Specialized in high power ultrasonic for more than ten years

4. Every ultrasonic horn with 24hours old testing before shipment.

5. Good packing, no packing problem during the 10 years exporting business.

6. Every customer will get purchase records and there are certain rewards after accumulation

Service and shipment

• Warranty one year for transducer.
• You can contact us for technical inquiry any time.
• We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
• We supply customized products service for small quantity also.
• Shipment by FED-EX /DHL/UPS/TNT

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.