Water Cooled Conveyor Belt Vulcanizer TXLHJ/CK Type Electric Heating

TXLHJ/CK type electnc heating ordinary/water-cooled vulcanizer

1 Overview:
Electric heating belt vulcanizing machine. The beam of this machine uses aluminum alloy material with high strength and good plasticity. The heating plate is selected from aluminum alloy plate with high purity and strong thermal conductivity. The whole machine has a small volume and the surface temperature of the heating plate is uniform. The hydraulic pressure plate is supplied with an even pressure by an electric pump or a manual pump, and is equipped with a precision digital automatic control box. The connection between the electric control box and the host is completed by the integrated plug-in and multi-core cable, which is convenient to operate and reliable in work. At the same time, it has the characteristics of fast heating, uniform temperature and high thermal efficiency. It is an ideal bonding equipment for conveying mechanical rubber belt joints.
The quality of the conveyor belt tape joint directly affects the service life, working efficiency and economic benefits of the tape. In particular, widening, ultra-long distance, and high-strength conveyor belts are more important at present, so the LYLHJ electric heating belt vulcanizing machine is the ideal auxiliary equipment for the current belt vulcanizing joints of conveyors.

2. Uses:
This product is widely used, and it can be applied to the transportation joints of on-site glued conveyors in metallurgy, chemical industry, metal mines, power plants, ports, docks, etc. According to the technical information provided by the machine, the correct vulcanization bonding is performed, and the strength of the finished joint can reach more than 90% of the original belt strength. The service life of the conveyor belt.
3. Technical parameters:

(1) Vulcanization pressure: 1.0 ~ 2.0 Mpa;

(2) curing temperature: 145 ° C;
(3) Surface temperature difference of vulcanized board: 5 ℃;
(4) Heating time (normal temperature to 145 ° C): not more than 30 mins;
(5) Power supply voltage: 380V 50HZ 3PHASES;
(6) Temperature adjustment range: 0 ~ 200 ℃;
(7) Timing adjustment range: 0 ~ 99 mins;
(8) The gap of the upper and lower heating plates after pressing 0.8Mpa is not more than 0.4mm.

1.Frame

2.clamping mechanism

3.horn

4.screw

5 .nut

6. Washer

7. High pressure hose

8 .Pressure test pump

9 .heat shield

10.upper heating plate

11.Secondary cable

12.Electric control box

13.Primary cable

14.lower heating plate

15.Water pressure plate

1. Before the installation of the combing machine, the main parts (such as electric healing plates, pressure devices, racks, etc.) are evenly separated and separated, and the vulcanizer is temporarily transported to the site for temporary installation.

2. each separate separation of the parts, is also a frequent moving parts. Generolly, the heaviest parts can be handled by two people, so it is convenient to install and disassemble.

3. Before installation, find a more spacious place on the installation of the tape conveyor. In this place, not only the indefinite operating area and space, but also the placement of the tape and the power wiring are convenient.

4.Before installation, on the belt conveyor installation line, disassemble the upper rollers and set up a working platform in the form shown in Figure 2. If it is glued in the field, use a canvas to build a temporary rainproof shed around the work platform

5.Install the tools of the vulcanizing machine, the tools for processing the tape joints, the power supply wires, etc., and confirm that the glued village materials (such as cover rubber, core glue and glue) are within the validity period, the manufacturer and the production date.

6. Installation of the vulcanizer is carried out as follows:

(1) Place the single lower machine in the form shown in Figure 3;

(2) As shown in Figure 4, first place the pressure device (water pressure plate) on the placed lower frame machine; then place the lower electric plate on it. After the three are aligned, the lower electric heating plate is covered with plastic film (or talcum powder); Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate.

(3) Place the tape joints that have been processed and processed well and filled with the rubber material on the lower hot plate; after finding the center line, fix the tape on both sides with the clamp plate and the clamping mechanism. Its form is shown in Figure 5;

(4) on the tape joint. Place the plastic film (or talcum powder) in the position corresponding to the lower hot plate, and then place the electric heating plate and the heat insulation board on it in order. Its form is shown in Figure 6.

Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate

(5) Place the upper frame on the heat insulation board as shown in Figure 7, and align and align with the lower frame.

(6) According to Figure 8, install the pre-tightening bolts, washers and nuts in the elongated holes at the upper and lower frames, and tighten the nuts with a wrench. At this point, the main part of the vulcanizer is installed.

(7) According to Fig. 9, the quick joint of the pressure pump system is connected with the water inlet hole of the pressure device, and the primary power supply wire is correspondingly inserted into the socket of the electric heating control box, and one end of the secondary wire is inserted in the electric heating control box. On the socket, the other end is inserted on the hot plate; the corresponding one of the thermal resistance (or thermocouple) wire is inserted into the socket of the electric heating control box, and the other end is inserted into the temperature measuring hole of the electric heating plate. At this time, the vulcanization mounting is completed, and the timing operation of pressurization and heating is prepared.

Maintenance and maintenance

1. Before use. check the insulation resistance of the hot plate. If it is too low, it should be energized and dried until the insulation value reaches 50MΩ or less.

2. in the use of moving in the process should be handled with care. civilized operation;

3.If you work in the field, you should have reliable rain and water proof means to avoid being affected by rain and moisture.

4.When the use of its length is completed. it should be placed in the warehouse where the air circulation, relative humidity is not more than 85%. and is not affected by rain. The sleeper is raised below, and it is strictly prohibited to be placed on the ground

Jiangyin Tongxin Vulcanizing Machine Factory (formerly Jiangyin Vulcanizing Machine Factory) is located in the scenic Jiangyin Golden Triangle Development Zone in the north of Wuxi City. It was built in 1984 and has 56 employees and 15 engineers and technicians. 21,000 square meters, fixed assets of 5.08 million yuan, is one of the enterprises affiliated to Jiangyin City Industrial Bureau of Jiangsu Province.

The company's main products are DGLJL type electric heating tape vulcanizing machine, DJSL type electric heating tape water cooling vulcanizing machine and vulcanizing machine, repairer parts. The main technical quality indicators of the vulcanizing machine produced by the company are close to the advanced level in foreign countries.

The products have passed the provincial appraisal. The company implements the IS09001:2015 quality management system standard, and the customers are all over the country. It has been rated as the city's quality products for three consecutive years. And for five consecutive years was rated as the city's contract and keeping promises units. The company has a complete set of special equipment for the production of vulcanizing machines and tooling, fixtures, testing equipment and quality assurance system, welcome customers to visit us.