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Professional Supplier Complete Plants Shale LECA Ceramsite Production Line
Shale LECA Ceramsite Production Line Product Description:
The company produces other kilns with the diameter1-5 meters,
widely applies in the metallurgy, the chemical industry, bears
professions and so on material, Ceram site, papermaking. This kind
of kiln’s supporting is divided into two forms of rolls and skids,
the transmission may use direct-current or the exchange frequency
conversion velocity modulation, and has many kinds of form seals to
adapt the different operating mode.
Our company could also meet different needs from different customer to produce Non-standard kiln.
Rotary kiln is composed of cylinder, gears, supports device, kiln
liner and kiln tail sealing equipment, kiln head hood, and
combustion.
Cylinder as heated pivoting part, made of high-quality carbon steel
plate, is supported on the first or some gear in order to control
the turning of cylinder. Gearing gyrate according to
process-required rotating speed by ring gear in the middle of
cylinder. Because of the need of installation or maintenance,
bigger rotary kiln has auxiliary gears, which makes cylinder gyrate
more slowly. To prevent cold air come in and dust overflow, the
reliable kiln tail and head sealing equipment is installed on feed
and discharge end.
LECA Rotary kiln is thermal equipment to heat materials. It is widely used in the fields of cement, nonferrous metallurgy, ferrous metallurgy, refractory material, chemical, and making-paper.
Shale LECA Ceramsite Production Line Working principle:
The Rotary Kiln is usually working as following : The kiln is a
cylindrical vessel, inclined slightly to the horizontal, which is
rotated slowly about its axis. The raw material to be processed is
fed into the upper end of the cylinder. While the kiln rotates,
material gradually goes down towards the lower bottom, and may
undergo a certain amount of stirring and mixing. Hot gases pass
along the kiln, sometimes in the same direction as the process
material (co-current), but usually in the opposite direction
(counter-current). The hot gases may be generated in an external
furnace, or may be generated by a flame inside the kiln. Such a
flame is projected from a burner-pipe (or “firing pipe”) which acts
like a large bunsen burner. The fuel for this may be gas, oil or
pulverized coal.
Shale LECA Production Line Main Equipment:
No. | Equipment Name | Model | Qty |
1 | Biaxial mixer | Φ500×5000 | 2 Sets |
2 | Roller granulator | GL700×600 | 1 Set |
3 | Toothed Roller Crusher | 2PDG600×750 | 1 Set |
4 | Plug-in rotary kiln | (Φ2.8×20+Φ2.4×20)+Φ3.0×22m | 1 Set |
5 | Rotary Cooler | Φ2.5×30.5m | 1 Set |
Capacity Equipment parameters | Annual capacity (m³/a) | 15000 | 25000 | 35000 | 50000 | 100000 | |
Plug-in Rotarykiln | Specification | Preheat kiln (m) | Φ1.25×18 | Φ1.55×20 | Φ1.8×22 | Φ2×24 | Φ3×20 Φ2.5×12 |
Calcination kiln (m) | Φ1.6×14 | Φ1.9×16 | Φ2.2×18 | Φ2.5×20 | Φ3×22 | ||
Capacity (m³/h) | 2.21 ~ 2.96 | 3.27~ 4.36 | 4.42 ~ 5.9 | 5.57~ 7.41 | 9.85 ~ 13.13 | ||
Slope (%) | 3.5 ~ 4 | ||||||
Rotation speed (r/min) | Preheat kiln | 1 ~ 5 | 1 ~ 5 | 1 ~ 5 | 1 ~ 3 | 1 ~ 5 | |
Calcination kiln | 1 ~ 5 | 1 ~ 5 | 1 ~ 5 | 1.2 ~ 3.6 | 0.9 ~ 2.7 | ||
Calcination temperature (℃ ) | 1100 ~ 1200 |
Shale LECA Ceramsite Production Line Product feature:
1. Support device: advanced shaft structure, automatic temperature
measuring device and electrical heating.
2. Catch wheel: including two kinds mechanical wheel and hydraulic
pressure.
3. Gears: single or double. Control the rotating speed by variable
motor, DE machine and frequency variable motor. Be reliable, energy
–saving, and efficient.
4. Cylinder tyre bolster: lower bolster has three types: fixed,
zoom and floating. The structure is simple, replacement is
convenient and won’t hurt cylinder.
5. Sealing equipment: there are many kinds for choice according to
kiln models, including air cylinder edge sealing, spring edge
sealing, and graphite block sealing and combination for above. The
feather is adaptive for cylinder rotating and swing. And sealing
effect is very good.