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3D To 5D 180 Degree Carbon Steel Medium Frequency Hot Forming Elbow Making Machine
1.The intermediate frequency pipe bending machine uses intermediate
frequency electric induction heating to bend the workpiece under
the condition of local heating. Compared with the general cold pipe
bender, not only does not need a complete set of special molds, but
the machine tool volume also only accounts for 1/3 to 1/2 of the
cold pipe bender of the same specification. Intermediate frequency
hot bending process is the most economical and effective one of the
existing pipe bending processes.
The process of intermediate frequency pipe bending is to put an
induction ring on the part to be bent of the steel pipe, hold the
pipe head with a mechanical swing arm, and heat the steel pipe with
an intermediate frequency current in the induction ring. It is
propelled by mechanical thrust and bent, and the bent steel pipe
part is quickly cooled with a coolant, so that the bent pipe is
continuously bent while heating, pushing, bending and cooling.
1) This process can avoid the unevenness of the wall thickness of
the curved pipe caused by the thinning of the convex edge of the
pipe wall and the thickening of the concave edge of the pipe wall
during the traditional pipe bending process.
2) This process can be used to produce small-radius (R≈D) and
thin-wall (t / D≈0.015) 180 elbows with uniform wall thickness,
which cannot be achieved by other pipe bending processes.
3) If the design of various process parameters is reasonable, this
process can ensure that the wall thickness of each part during the
bending process is always the same, that is, it is always equal to
the thickness of the straight tube wall before deformation.
4) This process can be used on the same horn mandrel to push the
bends of 45 °, 90 °, 180 ° and other bends with the same caliber at
one time, with high production efficiency.
2.Product Paramete
Model | Size Range (mm) | Clamping Force (KN) | Pushing Force (KN) | Ratedworking pressure (MPa) | Total power of motor (KW) | Total Weight (kg) |
HYLW-100 | Φ25-Φ76 | 1000 | 630 | 25 | 11 | 6300 |
HYLW-200 | Φ34-Φ114 | 2000 | 1250 | 25 | 18.5 | 9000 |
HYLW-400A | Φ133-Φ273 | 4000 | 2500 | 25 | 29.5 | 38000 |
HYLW-400B | Φ108-Φ219 | 4000 | 2500 | 25 | 29.5 | 35000 |
HYLW-630 | Φ133-Φ325 | 6300 | 3150 | 25 | 36 | 48000 |
HYLW-800 | Φ219-Φ377 | 8000 | 4500 | 25 | 42 | 76000 |
HYLW-1000 | Φ273-Φ426 | 10000 | 5000 | 25 | 65 | 98000 |
HYLW-1600 | Φ325-Φ530 | 16000 | 8000 | 25 | 88.5 | 130000 |
HYLW-2000 | Φ406-Φ630 | 23000 | 12000 | 25 | 110 | 200000 |