Add to Cart
Small lime Plant Quicklime Shaft Vertical Kiln Production Line
Equipment Price
Introduction:
Lime vertical shaft kiln has many forms, the vertical kiln with
continuous operation is mostly adopted. Its heating fuel includes
coal, nature gas and coal gas. The solid fuel can be added together
with the limestone, it can also be burned into gas outside the kiln
and then introduced into it. The former is called mixing shaft
kiln, the latter is called gas kiln. Mixing shaft kiln has the
advantages of large production capacity, fully mechanized
procedure, high concentration of kiln gas, high thermal efficiency,
good lime quality and so on, so it is often adopted.
Structure of lime kiln equipment is shown below. The kiln shell is
formed of ordinary brick or steel plate, its inner is formed of
refractory bricks, the thermal insulation material (e.g., asbestos
slag, foam diatomite, etc.) is filled between the two layers to
reduce heat loss. Air is blowed into the kiln by blower below.
Working Principle:
After mixed well, blocks of limestone and coke are put into the
kiln above. They do top-down movement and go through three areas:
preheating zone, calcining and cooling zone. Preheating zone is
located in the upper part of kiln, accounting for 1/4 of the total
height, and it uses the hot kiln gas from the calcining zone to
preheat and dry the limestone fuel and evaporate the moisture. When
the temperature exceeds 70 degrees, furnace burden starts to burn.
Hot kiln gas conducts nearly half heat to furnace burden, and its
temperature drops to 50-100 degrees, discharged from the kiln
crown. Calcining zone is located in the middle of the kiln,
accounting for 1/2 of the kiln height. To avoid over-sintering,
this zone temperature should not exceed 1200 degrees. Cooling zone
is located in the bottom of the kiln, about 1/4 of the total kiln
height, its main role is to preheat the air in the kiln to cool the
hot lime to 30-60 degrees, not only recycle the heat but also
protect the kiln gate from burning-out.
The main technological conditions to maintain the normal operation
of lime kiln is to maintain the normal and stable temerature
distribution inside the kiln.
Technical Parameters Of Vertical Klin (Mixed Fuel)
Capacity(t/d) | Effective Volume | Effective Height | Effective Section | Limestone Size | Heat Consumption | CaO | Activity |
(m3) | (m) | Dia.(m) | (mm) | (kJ/kg) | (%) | (mL) | |
100 | 98 | 20 | Ø2.5 | 30~60/40~80 | <4600 | >90 | >300 |
120 | 141 | 20 | Ø3.0 | 30~60/40~80 | <4600 | >90 | >300 |
150 | 202 | 21 | Ø3.5 | 30~60/40~80 | <4500 | >90 | >300 |
200 | 301 | 24 | Ø4.0 | 30~60/40~80 | <4500 | >90 | >300 |
300 | 397 | 25 | Ø4.5 | 30~60/40~80 | <4400 | >90 | >300 |
400 | 491 | 25 | Ø5.0 | 30~60/40~80 | <4200 | >90 | >300 |
500 | 735 | 26 | Ø6.0 | 30~60/40~80 | <4200 | >90 | >300 |
Remarks: All above data are for reference only. | |||||||
Technical Parameters Of Vertical Lime Kiln (Fuel: Gas) | |||||||
Capacity(t/d) | Effective Volume | Effective Height | Effective Section | Limestone Size | Heat Consumption | CaO | Activity |
(m3) | (m) | Dia. or L×W(m) | (mm) | (kJ/kg) | (%) | (mL) | |
50 | 70 | 20 | Ø2.0 | 30~60/40~80 | <4600 | >90 | >300 |
70 | 80 | 20 | Ø2.5 | 30~60/40~80 | <4600 | >90 | >300 |
80 | 100 | 20 | Ø2.5 | 30~60/40~80 | <4500 | >90 | >300 |
100 | 120 | 20 | Ø2.7 | 30~60/40~80 | <4500 | >90 | >300 |
120 | 140 | 20 | Ø3.0 | 30~60/40~80 | <4400 | >90 | >300 |
130 | 150 | 21 | Ø3.0 | 30~60/40~80 | <4200 | >90 | >300 |
150 | 200 | 20 | 2.5×4.5 | 30~60/40~80 | <4200 | >90 | >300 |
Remarks: Above data are for reference only, and suitable for Vertical Kiln which use low heat fuel. Utilization coefficient of Vertical Kiln which use high heat fuel is higher. |
Features:
1. using energy-saving way of calcination.
2. dust removal system makes flue gas and dust keep clever
collocation flue gas emissions meet standards;
3. scientific process the waste heat can be most effectively used.
4. distributing equipment has unique structure and uniform
distributing quantity.
5. uniform wind supplying maintains good furnace condition.
6. high automation level.