High Capacity Tea Color Sorter , Four Layer CCD Color Sorter Machine

Brand Name:BANGHAO
Certification:ISO9001
Model Number:TCS2T2
Minimum Order Quantity:1set
Delivery Time:15 days after we receive your deposit
Payment Terms:T/T, Western Union, MoneyGram
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Address: Golden Phoenix Fortune Plaza, Lu'an Economic and Technological Development Zone,Anhui Province,China.
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Product Details

High Capacity High Accuracy Tea Color Sorter Machine Four Layer CCD Tea Color Sorter


The tea color sorting machine refers to the high-tech opto-mechanical equipment that uses the high-definition CCD optical sensor to select the tea using the color difference between the tea stem, the yellow piece and the genuine one in the tea.


In the tea industry, more than 80% of domestically produced tea, including Tieguanyin, can be color-selected using a tea color sorter.


Compared with manual selection: labor saving, time saving, high efficiency and low processing cost. Improve the quality, economic and social benefits of selected products.


Technical Parameters


Product NameFour Layer CCD Tea Color Sorter
Yield (kg / h)<800
Carryover (bad: good)>5:1
Choose the net rate (%)> 99%
Power supply voltage (v / Hz)380V50Hz
Power (Kw)6.8-8.6
Air pressure (Mpa)0.6-0.8
Air consumption (L / min)<5400
Weight (Kg)2400
Dimensions (mm)2676*2530*3432

Note: The above parameters are hetero-election of 3% green tea, for example,

the yield will vary depending on the raw material impurity rate.


Examples of Sorting


Product Function & Features


1. Design of mechanical-electrical integration: The integration of sorting cabinet and electrical cabinet results in a more stable overall mechanical structure, prolonging the service life of the machine and making the maintenance much easier.

2. The original material-distributing system in the industry: The latest-designed Bridge-type material-distributor is featured with low noise, low jitter amplitude, high vibration frequency, and more even sorting, settling the problems of uneven sorting and underproduction, which are often seen in currently-used material-distributor matched with three-tier tea-sorting machine.

3. Utilization of air cooling system, this system settles the problems of high temperature, heavy energy loss, light source instability, and short service life which are caused by a longtime-working LED light source.. In addition, the system ensures an endurable light source used in a constant temperature.

4. Solution of independent sorting mode, for each tier, a sorting solution of either color-based or shape-based can be set separately, and a combining sorting solution of color&shape-based can also be chosen. You can choose the solution freely.

5. Unique design of broadening sorting chamber, this design can solve the problem of partial tea-sorting caused by swirling air, increase the output and reduce the crashed rate during the course of tea sorting.

6. The original blowing nozzle, together with the valve-driven mode, helps to accelerate the response speed, strike more accurately, reduce the material taking-out ratio, increase the output, as well as decrease gas consumption by 20%.

7. Cloud object link system, autonomous cloud control, cloud computing technology, the realization of online operations, online monitoring, online services, free upgrades.

8. The original design of intelligent LED shadowless cold light source system, having a light emitting rate is high, the use of longer and stronger anti disturbance, and easier to identify, judge more easily, don't more precision characteristics, meet a variety of tea 360 degree of shape and color selection requirements.

9. The world's top custom industrial CCD sensor and color selection of the lens, high-definition imaging technology, taking pictures of the selected tea images, can be selected in the different color and shape of the tea to define the color. The minimum resolution in the range of o.o8MM2, the tiny spots, black spots signal amplification processing needle.

10. V integrated design,The three layer, four layer V structure, integration, convenient installation and daily maintenance to meet the needs of different customers.

11. V structure design,Can be used to sort the pre sorting box of waste, can be back to the rear of the sorting box, a sorting to complete the finished product and the net, the color selection of higher accuracy, lower crushing rate, more convenient operation.


Mounting Dimensions


Why Chose Our Four Layer CCD Tea Color Sorter?

1. Over 14 years experiences.focus on sorter machine.The biggest sorter machine factory.

2. After-sales service guarantee: We have a professional after-sales service team, one-on-one customer service to help customers install and repair.

3. We have service station, cooperate reseller in more than 40 countries.

4. Quality assurance of raw materials:The raw materials we purchase are certified qualified products.

5. Quality process assurance: We pass ISO quality management system, each process of production are under strictly standard.

6. System test: Our technical engineers check the product performance, to ensure that the factory products in full compliance with customer requirements.

7. Shipping guarantee: we have professional packaging operations team, independent export qualification to ensure product safety and stability to reach customers in the hands.


Automatic CCD tea color sorter Problems Solutions

The equipment involves an automatic fault detection and alarm function, and the fault parts will be indicated by an indicator light or shown by a color display. Users can usually solve the problem by themselves.

FaultsCausesSolutions
Air leakage of solenoid valvesForeign matters found in valvesBlow air into the valve in a reverse direction for repeatedly test
Wear of valve componentsReplace worn parts
Solenoid valves fail to workPoor contact of valve wiresRe-plug or repair poor contact parts to enable good contact
Damaged control circuit boardsReplace control circuit control boards
An inadequate amount of air injection for solenoid valvesSolenoid valves are not switched to the assigned locationRe-adjust or replace solenoid valves
Air pressure is too low

Check the pressure gauge and corresponding air piping


Rice leaps on rice channelsThe water content in rice is excessively highDry the rice for re-sorting
Ashes on rice channels cakeClean the rice channel with a piece of soft cloth
Scratches occur on rice channelsReplace rice channels with new ones
Frequent action of color sorting indicator lights and electromagnetic valves (fluorescent lamps)Fluorescent lights are burn outReplace fluorescent lamps with new ones
Color sorting modes are not set correctlySet color sorting modes correctly
Damaged power supplies for fluorescent lampsReplace power supplies
Background plates get stuckRestore stuck boards
Rice sorting waves are not correctly setRe-adjust background plates
Fluorescent lamps are not lightenedRe-lighten fluorescent lamps
Circuit fault reminders appearCircuit faultPlease contact us
Poor rice sorting results on channels at both sidesFluorescent lamps are black at both endsReplace fluorescent
The equipment don’t work at allSensitivity is too lowAdjust sensitivity
Background plates are improperly adjusted

Adjust background plates


Sorted grains are increasingly inferior ones during a certain periodDust accumulates on glass plates in the sorting chamberWipe off dust with a clean piece of cloth
Parameters of sensitivity and background plates changeRe-set parameters
Rice channels are unheatedCheck the heating system
Dust wipers are damaged and agedReplace dust wipers
Poor sorting results on a single side of the systemPoor cleaning results due to inappropriate action of rod less cylindersAdjust the wiping speed of dust wipers
Color Sorters often shut downExcessively high sensitivity; re-adjust the sensitivityBackground plates (or wave forms) are not adjusted properly
Re-adjust Background platesExcessively high content of yellow grains
Reduce outputInadequate air supply pressure
Check the air pressure and air passage to find out they are proper; re-adjust the air passageProtection of air pressure often occurs
Try to make pipes unblockedclean or replace relative filter elements
China High Capacity Tea Color Sorter , Four Layer CCD Color Sorter Machine supplier

High Capacity Tea Color Sorter , Four Layer CCD Color Sorter Machine

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